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TFZRJ 750-2000L Vacuum Emulsifying Mixer
- Application
- Specification
TFZRJ 750-2000L Vacuum Emulsifying Mixer
Semi solid manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotion, Gel, Tooth Paste & emulsions & homogenization.
Fully automatic Ointment, Cream, Tooth Paste , Gel manufacturing plant consisting of:
- Pre determined water phase vessel.
- Pre determined oil, wax, petroleum jelly phase vessel.
- Vacuum Homogenizer Mixer vessel.
- Vacuum Pump
- Storage vessel
- Interconnecting pipeline.
- Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps)
- Integrated automatic control panel.
Vacuum Emulsifier Design Features :
1.Design compliance with cGMP
- Integrated Cleaning in Place-CIP.
- Sterilizing In Place-SIP as an Option.
2.Batch Size
- Available model 50 Liter to 3000 Liter working Capacity.
3.Materials
- Product Contact AISI 316L.
- Food Grade silicon rubber for seal.
4.Manufacturing Vacuumize Homogenizer Vessel.
- Jacket for heating & cooling.
- Vacuumize process.
- Vessel Inside Pressure (-1 /+2 Bar)
- Heating Jacket Pressure (-1 /+6 bar)
- Heating by steam or hot water circulation.
- Agitator mixer with self pressure Teflon scrapper.
- Scrapper cleanly working on both side.
- High speed Homogenizer with toothed Rotor – stator type.
- RPM sleeplessly with variable speed drive for agitator & Homogenizer.
- High shear & pressurization of the homogenizer.
- Thus homogenization of high viscosities up to 400.000 mPas.
- Homogenizer mounted on lower position in the centre of vessel.
- Top lid with motorized top lid for lifting & lowering.
- Safety Interlock process with limit switch.
- Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve.
- Temperature controller & safety pressure Valve.
- Bottom discharge with valve.
5.Water Phase Vessel
- Jacket for heating & cooling.
- Heating Jacket Pressure (4 bar).
- Heating by steam or hot water circulation.
- Propeller stirring with top mounting.
- Temperature controller & safety pressure Valve.
- Bottom discharge with valve.
6.Wax Phase Vessel
- Jacket for heating & cooling.
- Heating Jacket Pressure (4 bar).
- Heating by steam or hot water circulation.
- Propeller stirring with top mounting.
- Temperature controller & safety pressure Valve.
- Bottom discharge with valve.
7.Vacuum System
- Water Ring Vacuum Pump.
- Vacuum gauge & Vacuum relief valve.
8.Storage Vessel
- Skid type storage vessel.
- Bottom cone is Jacket for heating.
9.Inter Connecting Pipe
- Inter connecting Pipe line of all vessel for transfer Water, Wax & products.
- Recirculation in manufacturing vessels.
- Vacuum connecting pipe.
10.Working Platform
- Rigid structure with anti slipping embossed plat.
- Made from AISI 304.
11.Controls & Visualization
- Electric Controls with digital display.
- Optional PLC Controls with HMI Touch screen.
- RPM and Process time entries.
- Temperature controls- Heat/cool.
- Vacuum start- Stop.
- Integrated Data Recording for batch.
12.Safety Features
- Emergency stop button
- Safety vacuum relief valve & Indicator Gauge.
- Safety Pressure Valve.
- Limit switch at top lid
Vacuum Mixer Homogenizer
| Main technique parameter | TFZRJ-750 | TFZRJ-1000 | TFZRJ-1500 | TFZRJ-2000 | |
| Total volume of homogenizing emulsifier (L) | 950 | 1200 | 1750 | 2300 | |
| Working volume (L/Batch) | 350-750 | 600-1000 | 750-1500 | 1000-2000 | |
| Heating area of homogenizing emulsifier (m2) | 2.6 | 3.2 | 3.8 | 4.5 | |
| High speed motor (Kw) | 11 | 15 | 15 | 20 | |
| Rotation speed (r/min) | 1000-3600 | ||||
| Frame type scraper motor (Kw) | 3.7 | 3.7 | 5.5 | 5.5 | |
| Rotation speed(r/min) | 20-60 | ||||
| Folding paddle type motor(Kw)(Option) | 1.5 | 1.5 | 1.5 | 2.2 | |
| Rotation speed(r/min) | 30-80 | ||||
| Turning motor of emulsifier(Kw)(Option) | 0.55 | 0.55 | 0.75 | 0.75 | |
| Hydraulic motor(Kw) | 3.7 | ||||
| Total volume of oil tank(L) | 380 | 480 | 700 | 950 | |
| Mixing motor of oil tank(Kw) | 2.2 | 3.7 | 3.7 | 5.5 | |
| Heating area of oil tank(m2) | 1.8 | 2.2 | 2.8 | 3.4 | |
| Total volume of water tank(L) | 560 | 720 | 1050 | 1350 | |
| Mixing motor of water tank(Kw) | 2.2 | 3.7 | 3.7 | 5.5 | |
| Heating area of water tank(m2) | 2.0 | 2.5 | 3.1 | 3.8 | |
| Water loop vacuum pump(Kw) | 4(2BV5110) | 4(2BV5110) | 5.5(2BV5111) | 5.5(2BV5111) | |
| Total power steam(electric heating)(Kw) | 29 | 36 | 40 | 49 | |
| Vessel type | Please specify it if you need the pressure certificate. | ||||
| Working pressure in the jacket(Mpa) | 0.25 | 0.25 | 0.25 | 0.25 | |
| Working pressure in the inner tank(Mpa) | ≤0.09 | ≤0.09 | ≤0.09 | ≤0.09 | |
| Compressed air pressure(Mpa) | 0.6-0.7 | 0.6-0.7 | 0.6-0.7 | 0.6-0.7 | |
| Compressed air consumption (m3/lot) | 2.8 | 3.5 | 4.0 | 5.0 | |
| Steam consumption (kg/h) | 380 | 450 | 580 | 670 | |
| Tap water consumption in the jacket (m3/lot) | 2.5 | 3 | 4.5 | 5.6 | |
| Pure water consumption for cleaning(m3/lot) | 1.6 | 2.0 | 3.2 | 4.1 | |
| Outline dimensions | A | 4600 | 4750 | 4900 | 5000 |
| B | 3000 | 3200 | 3600 | 3800 | |
| H | 3200 | 3350 | 3550 | 3600 | |
| LH | 4500 | 4750 | 5150 | 5300 | |
| A1 | 3100 | 3300 | 3500 | 3600 | |
| A2 | 3200 | 3400 | 3600 | 3700 | |
| B1 | 1400 | 1500 | 1700 | 1800 | |
| B2 | 1600 | 1700 | 1900 | 2000 | |
| H1 | 2200 | 2300 | 2400 | 2450 | |
