TFZRJ 750-2000L Vacuum Emulsifying Mixer

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TFZRJ 750-2000L Vacuum Emulsifying Mixer

TFZRJ 750-2000L Vacuum Emulsifying Mixer

Semi solid manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotion, Gel, Tooth Paste & emulsions & homogenization.

Fully automatic Ointment, Cream, Tooth Paste , Gel manufacturing plant consisting of:

*Pre determined water phase vessel.

*Pre determined oil, wax, petroleum jelly phase vessel.

*Vacuum Homogenizer Mixer vessel.

*Vacuum Pump

*Storage vessel

*Interconnecting pipeline.

*Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps)

*Integrated automatic control panel.

Vacuum Emulsifier Design Features :

1.Design compliance with cGMP

  • Integrated Cleaning in Place-CIP.
  • Sterilizing In Place-SIP as an Option.

2.Batch Size

  • Available model 50 Liter to 3000 Liter working Capacity.

3.Materials

  • Product Contact AISI 316L.
  • Food Grade silicon rubber for seal.

4.Manufacturing Vacuumize Homogenizer Vessel.

  • Jacket for heating & cooling.
  • Vacuumize process.
  • Vessel Inside Pressure (-1 /+2 Bar)
  • Heating Jacket Pressure (-1 /+6 bar)
  • Heating by steam or hot water circulation.
  • Agitator mixer with self pressure Teflon scrapper.
  • Scrapper cleanly working on both side.
  • High speed Homogenizer with toothed Rotor – stator type.
  • RPM sleeplessly with variable speed drive for agitator & Homogenizer.
  • High shear & pressurization of the homogenizer.
  • Thus homogenization of high viscosities up to 400.000 mPas.
  • Homogenizer mounted on lower position in the centre of vessel.
  • Top lid with motorized top lid for lifting & lowering.
  • Safety Interlock process with limit switch.
  • Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.

5.Water Phase Vessel

  • Jacket for heating & cooling.
  • Heating Jacket Pressure (4 bar).
  • Heating by steam or hot water circulation.
  • Propeller stirring with top mounting.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.

6.Wax Phase Vessel

  • Jacket for heating & cooling.
  • Heating Jacket Pressure (4 bar).
  • Heating by steam or hot water circulation.
  • Propeller stirring with top mounting.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.

7.Vacuum System

  • Water Ring Vacuum Pump.
  • Vacuum gauge & Vacuum relief valve.

8.Storage Vessel

  • Skid type storage vessel.
  • Bottom cone is Jacket for heating.

9.Inter Connecting Pipe

  • Inter connecting Pipe line of all vessel for transfer Water, Wax & products.
  • Recirculation in manufacturing vessels.
  • Vacuum connecting pipe.

10.Working Platform

  • Rigid structure with anti slipping embossed plat.
  • Made from AISI 304.

11.Controls & Visualization

  • Electric Controls with digital display.
  • Optional PLC Controls with HMI Touch screen.
  • RPM and Process time entries.
  • Temperature controls- Heat/cool.
  • Vacuum start- Stop.
  • Integrated Data Recording for batch.

12.Safety Features

  • Emergency stop button
  • Safety vacuum relief valve & Indicator Gauge.
  • Safety Pressure Valve.
  • Limit switch at top lid

Vacuum Mixer Homogenizer

Main technique parameter TFZRJ-750 TFZRJ-1000 TFZRJ-1500 TFZRJ-2000
Total volume of homogenizing emulsifier (L) 950 1200 1750 2300
Working volume  (L/Batch) 350-750 600-1000 750-1500 1000-2000
Heating area of homogenizing emulsifier (m2) 2.6 3.2 3.8 4.5
High speed motor (Kw) 11 15 15 20
Rotation speed (r/min) 1000-3600
Frame type scraper motor (Kw) 3.7 3.7 5.5 5.5
Rotation speed(r/min) 20-60
Folding paddle type motor(Kw)(Option) 1.5 1.5 1.5 2.2
Rotation speed(r/min) 30-80
Turning motor of emulsifier(Kw)(Option) 0.55 0.55 0.75 0.75
Hydraulic motor(Kw) 3.7
Total volume of oil tank(L) 380 480 700 950
Mixing motor of oil tank(Kw) 2.2 3.7 3.7 5.5
Heating area of oil tank(m2) 1.8 2.2 2.8 3.4
Total volume of water tank(L) 560 720 1050 1350
Mixing motor of water tank(Kw) 2.2 3.7 3.7 5.5
Heating area of water tank(m2) 2.0 2.5 3.1 3.8
Water loop vacuum pump(Kw) 4(2BV5110) 4(2BV5110) 5.5(2BV5111) 5.5(2BV5111)
Total power steam(electric heating)(Kw) 29 36 40 49
Vessel type Please specify it if you need the pressure certificate.
Working pressure in the jacket(Mpa) 0.25 0.25 0.25 0.25
Working pressure in the inner tank(Mpa) ≤0.09 ≤0.09 ≤0.09 ≤0.09
Compressed air pressure(Mpa) 0.6-0.7 0.6-0.7 0.6-0.7 0.6-0.7
Compressed air consumption (m3/lot) 2.8 3.5 4.0 5.0
Steam consumption (kg/h) 380 450 580 670
Tap water consumption in the jacket (m3/lot) 2.5 3 4.5 5.6
Pure water consumption for cleaning(m3/lot) 1.6 2.0 3.2 4.1
Outline dimensions A 4600 4750 4900 5000
B 3000 3200 3600 3800
H 3200 3350 3550 3600
LH 4500 4750 5150 5300
A1 3100 3300 3500 3600
A2 3200 3400 3600 3700
B1 1400 1500 1700 1800
B2 1600 1700 1900 2000
H1 2200 2300 2400 2450

Cream-Paste-Gel-Processing

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