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TFZRJ 750-2000L Vacuum Emulsifying Mixer

TFZRJ 750-2000L Vacuum Emulsifying Mixer

Semi solid manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotion, Gel, Tooth Paste & emulsions & homogenization.

Fully automatic Ointment, Cream, Tooth Paste , Gel manufacturing plant consisting of:

  • Pre determined water phase vessel.
  • Pre determined oil, wax, petroleum jelly phase vessel.
  • Vacuum Homogenizer Mixer vessel.
  • Vacuum Pump
  • Storage vessel
  • Interconnecting pipeline.
  • Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps)
  • Integrated automatic control panel.

Vacuum Emulsifier Design Features :

1.Design compliance with cGMP

  • Integrated Cleaning in Place-CIP.
  • Sterilizing In Place-SIP as an Option.

2.Batch Size

  • Available model 50 Liter to 3000 Liter working Capacity.

3.Materials

  • Product Contact AISI 316L.
  • Food Grade silicon rubber for seal.

4.Manufacturing Vacuumize Homogenizer Vessel.

  • Jacket for heating & cooling.
  • Vacuumize process.
  • Vessel Inside Pressure (-1 /+2 Bar)
  • Heating Jacket Pressure (-1 /+6 bar)
  • Heating by steam or hot water circulation.
  • Agitator mixer with self pressure Teflon scrapper.
  • Scrapper cleanly working on both side.
  • High speed Homogenizer with toothed Rotor – stator type.
  • RPM sleeplessly with variable speed drive for agitator & Homogenizer.
  • High shear & pressurization of the homogenizer.
  • Thus homogenization of high viscosities up to 400.000 mPas.
  • Homogenizer mounted on lower position in the centre of vessel.
  • Top lid with motorized top lid for lifting & lowering.
  • Safety Interlock process with limit switch.
  • Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.

5.Water Phase Vessel

  • Jacket for heating & cooling.
  • Heating Jacket Pressure (4 bar).
  • Heating by steam or hot water circulation.
  • Propeller stirring with top mounting.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.

6.Wax Phase Vessel

  • Jacket for heating & cooling.
  • Heating Jacket Pressure (4 bar).
  • Heating by steam or hot water circulation.
  • Propeller stirring with top mounting.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.

7.Vacuum System

  • Water Ring Vacuum Pump.
  • Vacuum gauge & Vacuum relief valve.

8.Storage Vessel

  • Skid type storage vessel.
  • Bottom cone is Jacket for heating.

9.Inter Connecting Pipe

  • Inter connecting Pipe line of all vessel for transfer Water, Wax & products.
  • Recirculation in manufacturing vessels.
  • Vacuum connecting pipe.

10.Working Platform

  • Rigid structure with anti slipping embossed plat.
  • Made from AISI 304.

11.Controls & Visualization

  • Electric Controls with digital display.
  • Optional PLC Controls with HMI Touch screen.
  • RPM and Process time entries.
  • Temperature controls- Heat/cool.
  • Vacuum start- Stop.
  • Integrated Data Recording for batch.

12.Safety Features

  • Emergency stop button
  • Safety vacuum relief valve & Indicator Gauge.
  • Safety Pressure Valve.
  • Limit switch at top lid

Vacuum Mixer Homogenizer

Main technique parameterTFZRJ-750TFZRJ-1000TFZRJ-1500TFZRJ-2000
Total volume of homogenizing emulsifier (L)950120017502300
Working volume  (L/Batch)350-750600-1000750-15001000-2000
Heating area of homogenizing emulsifier (m2)2.63.23.84.5
High speed motor (Kw)11151520
Rotation speed (r/min)1000-3600
Frame type scraper motor (Kw)3.73.75.55.5
Rotation speed(r/min)20-60
Folding paddle type motor(Kw)(Option)1.51.51.52.2
Rotation speed(r/min)30-80
Turning motor of emulsifier(Kw)(Option)0.550.550.750.75
Hydraulic motor(Kw)3.7
Total volume of oil tank(L)380480700950
Mixing motor of oil tank(Kw)2.23.73.75.5
Heating area of oil tank(m2)1.82.22.83.4
Total volume of water tank(L)56072010501350
Mixing motor of water tank(Kw)2.23.73.75.5
Heating area of water tank(m2)2.02.53.13.8
Water loop vacuum pump(Kw)4(2BV5110)4(2BV5110)5.5(2BV5111)5.5(2BV5111)
Total power steam(electric heating)(Kw)29364049
Vessel typePlease specify it if you need the pressure certificate.
Working pressure in the jacket(Mpa)0.250.250.250.25
Working pressure in the inner tank(Mpa)≤0.09≤0.09≤0.09≤0.09
Compressed air pressure(Mpa)0.6-0.70.6-0.70.6-0.70.6-0.7
Compressed air consumption (m3/lot)2.83.54.05.0
Steam consumption (kg/h)380450580670
Tap water consumption in the jacket (m3/lot)2.534.55.6
Pure water consumption for cleaning(m3/lot)1.62.03.24.1
Outline dimensionsA4600475049005000
B3000320036003800
H3200335035503600
LH4500475051505300
A13100330035003600
A23200340036003700
B11400150017001800
B21600170019002000
H12200230024002450

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