Softgel Support Equipment: The Ultimate FAQ Guide
Softgel manufacturing line is not complete without support equipment such as dryers, polishers or even packaging machines.
You need support equipment before and after the Softgel encapsulation process.
Today’s guide explores everything you need to know about Softgel capsule manufacturing support equipment.
Whether you want to learn about the working principle, benefits or disadvantages, they are all here.
Let’s get started.
- What is Softgel Support Equipment?
- What are the uses of Softgel Support Equipment?
- What is a Softgel Polisher?
- What are the Advantages of Using Softgel Polisher?
- Does the Softgel Polisher Have Disadvantages?
- What are the Main Parts of a Softgel Polisher?
- How Does a Softgel Polisher Work?
- What is a Softgel Pulverizer?
- What are the Advantages of Using a Softgel Pulverizer?
- What are the disadvantages of Using a Softgel Pulverizer?
- What are the Main Parts of a Softgel Pulverizer?
- How Does a Softgel Pulverizer Work?
- What is a Softgel Sorting Machine?
- What are the Advantages of Sorting Machine?
- Does a Softgel CapsuleSorting Machine Exhibit any Setbacks?
- How Does Softgel Sorting Machine Work?
- What are the Main Parts of a Softgel Sorting Machine?
- What is a Softgel Inspection Machine?
- What are the Benefits of Softgel Inspection Machine?
- What are the Demerits of Softgel Inspection Machine?
- Which are the Parts Softgel Inspection Machine?
- How Does Softgel Inspection Machine work?
- What is a Medicine Mixing Tank?
- Which are the Benefits of Using a Medicine Mixing Tank?
- What are the Setbacks of Using a Medicine Mixing Tank?
- Which are the Parts of Softgel Medicine Mixing Tank?
- How Does a Softgel Medicine Mixing Tank Work?
- What is a Gelatin Melting Tank?
- How Does Gelatin Melting Tank Work?
- What are the Parts of a Gelatin Melting Tank?
- What are Benefits of Gelatin Mixing Tank?
- What are the Disadvantages of Using a Gelatin Mixing Tank?
- Is there difference between Medicine Service Tank and Gelatin Service Tank?
- What is a Vacuum Mixer?
- How do you Mix Material in Vacuum Mixer?
- What are the Parts of a Vacuum Mixer?
- How Can I benefit from Using a Vacuum Mixer?
- What are the Disadvantages of Using a Vacuum Mixer?
- What are Softgel Drying Trays?
- What is a Colloid Mill?
- How Does a Colloid Mill Work?
- What are the Main Parts of a Colloid Mill?
- Which are the Benefits of Using a Colloid Mill?
- Does Colloid mills Have Any Disadvantages?
- What is Softgel Tumble Dryer?
- How Does a Softgel Tumble Dryer Work?
- What are the Parts of a Softgel Tumble Dryer?
- Why do you need Softgel Tumble Dryer?
- Are there Disadvantages of using Tumble Dryer?
- What should you Consider when Buying Softgel Support Equipment?
- What are Softgel Support Equipment Quality Standards?
- What should you Consider when Buying Softgel Encapsulation Machine?
1. What is Softgel Support Equipment?
Softgel support equipment is any machine that you will use in making of softgel capsules other than softgel encapsulation machine.
Softgel encapsulation machine
Softgel support equipment
2. What are the uses of Softgel Support Equipment?
You can use the softgel encapsulation equipment for a number of purposes.
Every support equipment has a specific function in making a soft gelatin capsule.
Here are the main functions and uses of softgel support equipment:
· Drying of Softgel Capsules
You will use different types of softgel support equipment to get rid of excess moisture from the gelatin capsules.
Some of the softgel support equipment that you will use in drying softgel capsule include tumble dryers and drying trays.
· Sorting of Softgel Capsules
You will use different types of sorting machines in sorting out softgel capsules into different shapes and sizes.
One of the machines that you will use in the sorting of softgel capsules is the softgel sorting machine
· Inspecting Softgel Capsules
To make sure that you produce perfect softgel capsules, you will need a softgel inspection machine to check on damages.
In case of any damages, the machine will separate the good ones from the bad ones before allowing them to proceed.
Softgel inspection machine is one of the best inspection machines that you can use.
· Mixing of Ingredients
You will use many types of mixing machines to homogenously mix different types of ingredients.
For instance, you will use a gelatin mixing machine to mix gelatin ingredients and a medicine mixing tank to mix the medicine.
· Heating Ingredients
You will use this set of machines in heating and melting different types of ingredients for making softgel capsules.
For instance, a gelatin mixing and melting tank will heat and melt gelatin ingredients to make a homogenous molten syrup.
· Polishing Softgel Capsules
You will need softgel polishing equipment to get rid of and dust off the debris from the softgel capsules.
In that case, you will use support equipment such as softgel polisher.
Softgel polisher is an electromechanical device that you can use in getting rid of debris from the surface of softgel capsules.
It also dusts off any form of impurities from the softgel capsules thus leaving it clean enough for human consumption.
4. What are the Advantages of Using Softgel Polisher?
When using the softgel polisher, you will experience the following benefits.
- Swift and Automatic Polishing of Capsules
Since the machine is automatic, it will automatically clean and get rid of the debris from the surface of softgel capsules.
It is capable of cleaning thousands of softgel capsules in an hour since it works at a very high speed.
- Increase in production
Since the machine works at a very high speed, you will increase the rate of production by producing more capsules.
- Easy to Use and Operate
The machine comes with a human machine interface which allows you to easily operate the softgel polisher machine.
- Cheaper Mode of Polishing Softgel Capsule
You will save on a lot of money that you could use in paying for human labor to help in polishing of softgel capsules.
- Increased Efficiency
The softgel polisher is very accurate and efficient in polishing softgel capsules and leaves no capsule unattended.
5. Does the Softgel Polisher Have Disadvantages?
Yes, you will experience some setbacks while using the softgel polishing machine.
One of the greatest disadvantages is the initial cost of purchasing the machine which is usually high.
6. What are the Main Parts of a Softgel Polisher?
Softgel polishers depend on a number of parts to actually perform the polishing more accurately.
Here ate the main parts of a softgel polisher machine.
This is the main part of the machine where softgel capsules pass through in the process of polishing.
It is the main area where the actual polishing of the softgel capsules take place.
- Electrical System
The electrical system provides the power the machine needs to assist in proper polishing of capsules.
- Guide Plates
The guide plates are responsible for ensuring that the capsules disperse accordingly or evenly within the machine.
- Outer Frame
The frame of the softgel polisher is responsible for holding all the other parts of the softgel polisher in position.
It is actually stainless steel offering a strong and steady frame for the supporting other parts.
This is the part of the machine where the softgel capsules will leave the machine.
It has a sloppy angle which allows it gently release softgel capsules from the polishing machine.
7. How Does a Softgel Polisher Work?
Softgel polishing machine works through the following steps.
- Step One: Loading the Softgel Polisher
You will load the softgel polisher with softgel capsules.
In a complete production line, the loading of the machine is automatic.
Before that, you have to make sure that the machine is in proper working condition.
- Step Two: Actual Polishing
After that, you will power on the machine and allow it to polish the softgel capsules.
The machine will toss and turn the baskets with the softgel capsules as it dusts the debris from the capsules.
In the long run, the debris will fall from the softgel capsules through the tiny mesh spaces on the baskets.
- Step Three: Discharging Softgel Capsules
After that, the machine will discharge the capsules after thoroughly polishing and dusting them through the outlet.
A Softgel Pulverizer is an electromechanical device that you can use in recycling mis-shaped or unqualified capsules.
You will use it to rectify the capsules that have defections to save the outer shell as well as the inner fill materials.
9. What are the Advantages of Using a Softgel Pulverizer?
Softgel Pulverizer will assist you save money that could go to waste in case you dispose of the capsules.
Through recycling of the damaged capsules, you will save on shell ingredients as well as the inner fill materials.
Here are other benefits of using the Softgel Pulverizer.
- Saves Labor Cost
It is capable of automatically separating the inner fill material from the outer.
You don’t need the services of human labor thus allowing you to save the cost of hiring excess labor.
- Clean Separation Process
The process of separating the outer shell from the inner fill material is clean with no contamination.
The main material for making softgel Pulverizer is stainless steel which is very clean and sterilized.
Apart from that, after the separation process, the machine will discharge the outer shell from the inner fill materials separately.
- Easy to Operate
You will easily operate the softgel Pulverizer with ease since it has a human machine interface and automatic control panel.
- Easy to Clean and Maintain
Due to the small size, you can easily remove and replace the parts for proper cleaning and maintenance.
- Simple Compact Structure
Softgel Pulverizer has a simple and compact structure which you can easily move around.
Apart from that, the compact structure provides it with a better foundation making it mounted to the ground.
10. What are the disadvantages of Using a Softgel Pulverizer?
Just like any other machine, a softgel Pulverizer has its own disadvantages.
Here are some of the demerits of using the softgel Pulverizer.
- Difficult to Integrate with the Production Line
It is impossible to integrate the softgel Pulverizer machine into the softgel production line.
You may not have an automatic means of supplying the machine with the damaged softgel capsules.
- High Initial Investment
The cost of purchasing and installing a softgel Pulverizer machine may force you to dig deeper into your pockets.
11. What are the Main Parts of a Softgel Pulverizer?
The main parts of a softgel Pulverizer include:
This is the part of the machine where you will place the damaged capsules before the separation process begins.
It is available in different sizes depending on the size of the entire softgel Pulverizer machine.
- Discharge Chute
You will be able to release the softgel capsule shells and inner fill materials separately through the discharge chute.
It is stainless steel thus maintain a clean and sterile process of discharging the shells and inner fill materials.
- Knife Blades
The stainless-steel knife blades are responsible for slicing and separating the damaged softgel capsules.
It will carefully slice the softgel capsule and release the inner fill content to allow proper disintegration.
- Perforated Drum
This is a stainless-steel material with numerous holes on the surface to allow the inner fill material to flow out.
Apart from that, it will retain the solid outer shell of the softgel capsule thus separating them accordingly.
- Stainless Steel Container
Just below the stainless-steel perforated drum, there is a stainless-steel container which collects the inner fill material.
- Electrical System
This is the unit the supplies the entire machine with enough power to operate the knives as well as the entire machine.
- Control Panel
You will configure the machine accordingly from the control panel of the softgel pulverizer.
It has a human machine interface that allows you to easily configure and program the machine accordingly.
12. How Does a Softgel Pulverizer Work?
Softgel Pulverizer machine depends on a slicing and separation process to efficiently process damaged softgel capsules.
Here is a step by step Guide on how the softgel pulverizer equipment works.
- Step One: Preparation Stage
First, you will prepare the machine and leave it in a standby mode as you prepare the damaged capsules.
After that, you will fill the hopper of the softgel pulverizer with the damaged capsules.
Allow the machine to proceed with the separation process by pressing start.
- Step Two: Actual Separation
After that, the machine will activate the stainless-steel knives allowing them to rotate continuously.
As it rotates, the damaged softgel capsules move from the hopper and into the separation unit of the machine.
The blades will slice the damaged capsules open and release the content.
The solid outer shell, as well as the liquid inner fill materials, will fall onto the stainless-steel perforated drum.
Through the perforations, the liquid inner fill materials will flow into a stainless-steel container.
It will collect properly in the stainless-steel container thus completing the separation process.
- Step Three: Discharging the Content
Through the discharge chute, the liquid inner fill materials will flow out to give more space for more inner fill materials.
The process continues until you complete the separation process of the damaged softgel capsules.
13. What is a Softgel Sorting Machine?
Softgel sorting machine
You can also identify it as a capsule sorter.
It is an electromechanical machine that you will use in the process of separating the good and the damaged capsules.
You will use the machine to reject unqualified softgel capsules such as:
- Loose pieces of softgel capsule
- Lightweight softgel capsules
- Cracked softgel capsules
- Chipped softgel capsules
It uses compressed air to assist in the separation process of the soft gelatin capsules.
14. What are the Advantages of Sorting Machine?
When using the softgel sorting machine, you will experience a lot of benefits.
Here are the main benefits of using a softgel sorting machine.
- Lower Costs
You will pay a small amount of money in the process of purchasing, installing and operating a softgel sorting machine.
You will not pay labor cost since the machine is automatic and very accurate in sorting out the softgel capsules.
- Improved Accuracy
The process of sorting out the capsules using a softgel sorting machine is more accurate.
The automatic system depends on numerous detectors to determine the capsules with damages and then sperate them from the good ones.
A softgel sorting machine is flexible enough and allows you to handle different shapes and sizes of soft gelatin capsules.
It is flexible enough to allow automatic change in parts without stopping the machine to manually change the parts.
- Ease of Operation
Due to its automatic nature, you will easily operate the softgel sorting machine from the control panel.
It has a human machine interface which allows you to properly monitor and configure the mechanic operations.
- Easy Cleaning and Maintenance
You can also clean and maintain the machine easily without putting in extra effort in the cleaning process.
15. Does a Softgel CapsuleSorting Machine Exhibit any Setbacks?
Yes, softgel capsule sorting machines exhibit some setbacks in terms of power consumption.
The machine is energy intensive and will require a lot of power to efficiently operate it.
Apart from that, you will have to train or hire experienced personnel to assist in the process of operating the machine.
16. How Does Softgel Sorting Machine Work?
Automatic capsule sorting machines depend on a number of factors to enable it to work efficiently.
Here is a step by step guide on how a softgel capsule sorting machine works.
- Step One: Feeding the Softgel Sorting Machine
Since you can integrate the softgel sorting machine with main softgel encapsulation machine, the supply is automatic.
As soon as the encapsulation machine completes the encapsulation process, it will move them to the softgel capsule sorter.
- Step Two: Actual Sorting Process
As the softgel capsules fall from the encapsulation machine, they will glide through the inlet chute.
After that, they will fall or drop on the lower parts of the selection disk.
As that happens, the drive shaft will initiate the rotation of the selection disk.
The softgel capsules will glide into the calibrated holes of the rotating disk due to tilting and flexible scrappers.
After that, the softgel capsules will pass a blast screen which expel flawed gelatin capsules,
The capsules that pass the test will pass through freely through the calibrated or sized holes.
The air blasting system will also not reject the perfect capsules and allow them to flow freely.
The softgel capsule sorting machine will allow the perfect capsules to flow out through the discharge chute of the machine.
17. What are the Main Parts of a Softgel Sorting Machine?
To contain and separate the capsules accordingly, the machine will depend on a number of various parts.
Here are the main parts of the softgel sorting machine.
- Calibrated Holes
You will depend on the holes to enable proper introduction and turning over of the capsules.
You will also use it improper calibration and dropping of the softgel capsules accordingly.
- Inlet Chute
You will feed the capsule sorting machine with the softgel capsules through the inlet chute.
As the softgel capsules enter the machine through the inlet chute, the capsules fall to the lower section of selected disk.
- Drive Shaft
The drive shaft will set the selection disk in direct motion thus pushing the softgel capsules into the openings.
It also transports the softgel capsules upwards to the upper parts of a capsule sorter machine.
- Overflow Container
You will collect the excess capsules in the overflow container in case of an oversupply.
The oversupply comes as a result of stoppage of selection disk or missing capabilities of sorting disk.
You will use a scrapper to aid the softgel capsules to flow diligently into the selection disk holes.
It comes in handy during the upwards stage movement of the soft gelatin capsules.
- Retaining Plate
This is a fixed plate under the sieve which collects and maintains softgel capsules in a vertical superimposed position.
- Dosing Defects Container
This is the part of the machine where all the capsules with defects will collect after the sorting process.
- Expulsion Blowing Curtain
You will depend on this part to separate lowly dosed, single, and empty capsules from the good types of capsules.
It will bow the rejected capsules from the system and into the specific reject container.
- Ejecting Blowing Nozzle
This part of the machine will bow away any softgel capsule with defects on them thus leaving the good ones.
- Outlet Chute
This is the part where the conforming softgel capsules, will leave the softgel sorting machine.
- Assembly Defects Container
This is the part of the machine where the capsules that have defects will collect after completion of the sorting process.
18. What is a Softgel Inspection Machine?
A softgel inspection machine is device that you will use to inspect any form of defects on softgel capsules.
It will check and confirm that the capsules do not have spots, broken, or if they meet the set standards.
Softgel inspection machine
19. What are the Benefits of Softgel Inspection Machine?
When using the softgel capsule inspection machine, you will feel the reward of your investment.
This is due to the benefits that you will derive from using the softgel inspection machine.
Here are the main benefits of using a capsule inspection machine.
- High Accuracy and Consistency in the Inspection Process
You will get very accurate and consistent results by using the softgel inspection machine.
- Automatic Generation of Batch Reports
The machine will inspect the capsules and generate a batch report during the inspection process.
By looking at the batch report, you will easily control the inspection process of the softgel capsules.
- Easy to Operate
Due to the automatic nature of the softgel inspection machine, you can easily operate it accordingly.
Implying that you will easily calibrate and effectively set the inspection parameters of the machine.
- Patent Transport System’
The machine has a patent and stable conveyor system which delivers the softgel capsules through the inspection stage.
- High Level of Durability
You will use the machine for a very long time since it is durable and can survive adverse environmental conditions.
- Multi-Purpose Machine
You will also realize the machine is capable of performing numerous functions in the same time frame.
20. What are the Demerits of Softgel Inspection Machine?
One of the greatest disadvantages of the softgel capsule inspection machine is the high initial cost of investment.
You will spend more in purchasing and installing the machine even though the returns are quick to realize.
You also have to hire or train an expert on how to operate the machine which increases the cost of production.
21. Which are the Parts Softgel Inspection Machine?
A softgel capsule inspection machine has numerous parts that work together in the process of inspecting the capsules.
Here are the main parts of the capsule inspection machine.
- Rotary Double Drum
The rotary drums have special designs that increases the capability of handling product with less risk of damage.
It depends on a vacuum system to hold the softgel capsules in position.
You can also acquire and capture different softgel capsule images at different angles within the rotary double drum.
- Inspection Windows
These are transparent window pane that allow you to see through the machine and onto the conveyor belt system.
You will inspect and automatically check for defaults on the softgel capsules through the inspection window.
- Transport System
The transport system of the capsule inspection machine consists of conveyor belts and drive systems.
They assist in moving soft gelatin capsules from one station to the next.
- User Interface
This is the part of the machine that allows you control, monitor and program the inspection process of the softgel capsules.
- Power System
This is the main source of power for the softgel inspection machine.
The amount of power that the machine requires will depend on the type as well as the size of the machine.
- Roller Drive
It will rotate the capsules in an effort to expose all the angles of the softgel capsules for proper inspection.
As the roller drive rotates, you will easily observe and inspect the softgel capsules in case of any defects.
- Conveyor Speed Regulator
This is the part of the machine which controls the speed of the conveyor belts and conveyor systems.
This is the system that shakes and vibrates the whole machine leading to twisting and turning of the softgel capsules.
You will be able to thoroughly inspect the softgel capsules as it twists and turns all over.
As you inspect the softgel capsules, the illuminator will shade more light onto the inspection platform to increase visibility.
These are the main softgel capsule holders where you will be able to view the softgel capsules from.
You will also collect the softgel capsules after the inspection process on inspection trays.
- Feed Hoppers
You will feed the capsule inspection machine through the feed hoppers of the machine.
22. How Does Softgel Inspection Machine work?
Here is a step by step guide on how a capsule inspection machine works.
- Step One: Preparation Stage
In this stage, you will prepare all the relevant parts that you need to use for the inspection of the softgel capsules.
This includes knowing the quantity of capsules that you intend to inspect and preparing the machine on standby mode.
Switch on the illuminator to increase the visibility as you configure the inspection specifications of the softgel inspection machine.
- Step Two: Filling the Hopper
At this point you will fill the hopper of the softgel inspection machine with the softgel capsules.
Alternatively, you will configure the machine in such a way that it connects directly with softgel encapsulation machine.
As soon as the softgel capsules are inside the hopper, you will commence the inspection process.
- Step Three: Actual Inspection Process
At this point, you will allow the machine to move the softgel capsules on the conveyor belt.
As it moves, the machine will initiate the vibrato to toss, twist and turn the softgel capsules through different angles.
As that happens, you will observe the softgel capsules through the transparent inspection window.
Alternatively, automatic inspection machines have cameras that take continuous photos of the capsules.
It will feed the pictures to the control panel where the machine will automatically inspect for any defects.
In case of a capsule with problems the machine will automatically eliminate it and separate it from the rest.
23. What is a Medicine Mixing Tank?
Medicine mixing tank
Medicine mixing tanksare device that you will use to prepare by mixing all the ingredients for making inner fill materials.
It is capable of heating, melting, blending and mixing all the ingredients that you need to make the inner fill materials.
24. Which are the Benefits of Using a Medicine Mixing Tank?
When using a medicine mixing tank, you will experience a number of benefits such as:
- Uniform Mixtures
You will be able to get uniform mixtures when you use medicine mixing tanks.
It is capable of mixing different ingredients for making the inner fill materials to achieve a homogenous mixture.
- Cheaper to Acquire
The initial cost of investments including purchasing and installing is high but the returns ae extraordinary.
In the long run, purchasing a medicine mixing tank is cheaper when you consider the amount of returns.
- Easy to Operate
Operating a medicine mixing tank is easy since it involves putting in the right quantity of ingredients.
After that, all you have to do is let the medicine mixing tank to heat and uniformly mix all the ingredients.
- Safe to Use.
Sine you do not need direct human labor involvement, using the medicine mixing tank is very safe.
- Cheaper to Maintain
You can easily maintain the medicine mixing tank without spending a lot of money in the maintenance process.
25. What are the Setbacks of Using a Medicine Mixing Tank?
When using the medicine mixing tank, you may experience the following setbacks.
- It is only suitable for mixing types of ingredients such as liquid, suspension or emulsion solutions.
26. Which are the Parts of Softgel Medicine Mixing Tank?
The main parts of a medicine tank include the following:
- Mixing tank
This is the main area where you will mix all the ingredients for making the medicine.
Make sure that you measure all the ingredients accordingly before mixing them in the mixing tank.
- Rotating Stainless-Steel Knives
You will depend on the rotating mixing tanks to cut and blend the ingredients to form a homogenous mixture.
This is the part of the machine which rotates and provides subsequent motion to the stainless-steel blades.
- Electrical Unit
The machine depends on the electrical unit to provide it with the power that it needs to run the machine.
- Control Unit or System
You will configure, program and key in the production specifications according to your mixing requirements.
You will use a lid to cover the top of the mixing tank especially when the mixing is in progress.
- Discharge Chute
Through the discharge chute, you will release the homogenous mixture for making the medicine.
27. How Does a Softgel Medicine Mixing Tank Work?
To successfully operate a softgel medicine mixing tank, you must have knowledge on how it works.
Here is a step by step guide on how the softgel Medicine Mixing Tank Works.
- Step One: Preparation Stage
First, you will prepare the machine and ensure that it is in proper working condition.
At the same time, you will have to prepare the ingredients that you need for the preparation of the medicine.
You can prepare the ingredients by measuring the right quantity according to the specifications of the medicine.
After that, power on the machine and make sure that it warms up on standby mode.
- Step Two: Filling the Medicine Mixing Tank
At this point you will fill up the mixing tank with the ingredients for making the medicine or the inner fill materials.
After that, you shut the lid tightly and allow the mixing to begin.
Depending on the type of ingredients, you might need to apply heat to melt the solid into liquid state.
The rotating blades will cut the ingredients into smaller pieces and blend them accordingly to form a homogenous mixture.
Finally, you will discharge the liquid homogenous mixture through the discharge chute,
28. What is a Gelatin Melting Tank?
Gelatin melting system
A gelatin mixing tank is a device that you will use in homogenously melting and mixing of gelatin ingredients.
It will heat and melt all the gelatin ingredients as it mixes them to form a homogenous mixture.
It is the machine that will form the syrup which you will cool and solidify to form a soft gelatin shell.
29. How Does Gelatin Melting Tank Work?
A gelatin melting tank depends on the principle of heating, mixing and melting all the gelatin ingredients.
Here is a step by step guide on how a gelatin melting tank works.
- Step One: Preparation Stage
First, you will prepare the machine plus all the ingredients for making a soft gelatin capsule shell.
This includes gelatin, water as the main solvent, color, and opacifiers among other key ingredients.
After that, you will load the material hopper with the ingredients and start the machine.
Remember to adhere to the right quantity of the ingredients to form a uniform homogenous mixture.
- Step Two: Actual Mixing and melting
At this stage, you will power the machine on and allow it to warm up for a while.
After that, you will allow the ingredients to flow into the mixing and melting tank in appropriate potions.
As it flows into the mixing and melting tank the heat of the mixing and melting tank increases accordingly.
It will reach the maximum heating point that can melt the ingredients.
At the same time. The mixing and melting gelatin tank have mixers and blades that rotate at considerable speed.
The blenders blend mixes the melting ingredients until it forms a homogenous mixture you can identify as a syrup.
- Step Three: Discharging the Syrup
Finally, you will release the syrup through the outlet of the gelatin mixing and melting tank.
At this point, you will have to maintain the syrup at a particular temperature to keep it from solidifying.
30. What are the Parts of a Gelatin Melting Tank?
The parts of the gelatin mixing tank will depend on the type of gelatin mixing tank in use.
Here are the main parts of the gelatin mixing tank.
This is the main driving unit that converts the electrical energy into mechanical energy for running the moving parts.
The capacity and design of the motor will depend on the design and size of the gelatin melting tank.
- Stirring Puddle
The machine uses the stirring puddle to eliminate the formation of bubbles during the mixing and melting process.
It increases the melting rate of the ingredients while cutting off the vacuuming time of the ingredients.
- Control System
This is the part of the machine where you will configure and key in the right melting and mixing specifications.
You can also monitor the operations of the gelatin melting and mixing tank from the control panel of the machine.
- Universal Wheels
The machine depends on the universal wheels to move it from one point to another if need be.
You will find the universal wheels at the bottom of the bucket for mixing and melting the ingredients.
The thermometer will assist in the measuring of the temperature that you will need for mixing the gelatin ingredients.
With the thermometer, you can control the temperature for heating and melting the gelatin making ingredients.
- Vacuum Mixer
The vacuum mixer will thoroughly mix all the gelatin making ingredients since it operates at a very high speed.
It facilitates dissolution of the gelatin ingredients during the melting and mixing process.
The flange is a ridge which tightens the closing ends of the machine.
Apart from that, you can use it to strengthen and prevent the ingredients from spilling during the melting process.
- Speed Reducer
You will depend on the speed reducer to control the mixing speed of the gelatin melting and mixing tank.
This is the main unit where all the heating, melting and mixing of the ingredients take place.
The size and the capacity of the tank will depend on the product specifications of your softgel encapsulation line.
31. What are Benefits of Gelatin Mixing Tank?
Portable gelatin melting tank
The gelatin mixing and melting tank is important in the softgel encapsulation process.
Here are the main benefits that you will derive from using the gelatin mixing tank.
- Easy to Use
It comes complete with a control panel and human machine interface which you can easily manipulate and control.
- Cheap to Acquire
You will spend a considerable amount of money in purchasing and installing the machine.
It is, however, worth the cost since you will get the returns faster than you may imagine.
You will use the gelatin mixing and melting tank for a long time before it wears out since it is strong and durable.
The main material for making a gelatin mixing and melting tank is stainless-steel which is very durable.
- Easy to Clean and Maintain
You will need very few people to assist you in the cleaning process as the machine has an automatic self-cleaning system.
- Increase in Production
You will also produce more softgel capsules since it speeds up the process of making the key ingredients.
- Saves Time
You will save a lot of time by using the gelatin mixing and melting tank since it is automatic and saves a lot of time.
32. What are the Disadvantages of Using a Gelatin Mixing Tank?
Just like any other machine, the gelatin mixing and melting tank has its own disadvantages.
You have to be very careful with the heating system as it might cause burns if you are not careful.
In that case, you must be able to maintain a safety procedure that might cost you more.
33. Is there difference between Medicine Service Tank and Gelatin Service Tank?
Medicine service tank
Gelatin service tank
Yes, there is a difference between the medicine service tank and the gelatin service tank.
You will use the medicine service tank to hold medicine and the gelatin service tank for holding gelatin.
Both machines perform the same function except for the fact that they usually contain different products.
Both tanks are responsible for holding the gelatin as well as the medicine as it awaits to flow to the tooling system.
34. What is a Vacuum Mixer?
A vacuum mixer is a type of electromechanical equipment that allows you to mix the ingredients in vacuum conditions.
It is the best machine that will eliminate the formation of bubbles during the process of mixing the ingredients.
35. How do you Mix Material in Vacuum Mixer?
You can use a vacuum mixer to mix different types of softgel capsule ingredients by going through the following steps.
- Step One: Preparation Stage
First things first, you have to make sure the machine is in proper working condition before initiating the mixing process.
At the same time, you should prepare the ingredients that you need to prepare the mixture by measuring them accordingly.
The preparation stage also involves the configuration of the machine by detailing and programing the machine accordingly.
- Step Two: Filling the Vacuum Mixer Tank
You will load the central mixing drum with ingredients you intend to mix and blend.
After that, you will power the machine and the mixing and blending process will begin.
The central mixer drum has a casing enclosure which assists in pumping out excess air from within the central mixer drum.
As that continues the motor system will rotate the blade inserts within the central mixer drum.
The blades will slice and blend all the materials to form a homogenous mixture within the central mixing drum.
Finally, after a complete mixing process, you will release the homogenous mixture through the discharge chute.
36. What are the Parts of a Vacuum Mixer?
The main parts that a vacuum mixer depends on in performing its functions include:
- Central Mixer Drum
This is the main part of the machine where the main mixing occurs.
It has a central casing system which works to eliminate excess air thus leaving vacuum conditions.
- Blade Inserts
The blade inserts within the central mixer drum are responsible for slicing and cutting the ingredients into smaller pieces.
Apart from that, the blades are in a rotating motion which blends the softgel ingredients to form homogenous mixtures.
- Control Panel
This is the part of the machine where you will key in the mixing specifications of the vacuum mixer.
It also allows you to monitor the mixing operations of the softgel capsules ingredients.
- Motor System
The system will convert electric energy into mechanical energy that helps in rotating the blade inserts.
It also helps in the activation of the casing system which thus leading to the creation of a vacuum.
- Electrical Unit
The electrical unit is the main source of power for the whole vacuum mixer.
You will choose your vacuum mixer according to the electrical system rating for operating the machine.
- Discharge Chute
This is the main system that acts as the outlet for the homogenous mixture from the vacuum mixer tank.
- Lid of the Vacuum mixer
The lid acts as the cover for preventing the ingredients from jumping out of the central mixer drum.
37. How Can I benefit from Using a Vacuum Mixer?
You will benefit from a number of advantages when you use the vacuum mixer.
Here are some of the benefits you will derive from using the vacuum mixer.
- Elimination of Unsightly Voids
It also helps in eliminating voids that may form when you are mixing the softgel capsule ingredients.
This assists in making a more consistent type of softgel capsule.
- Improved Dispersion Quality
It will also improve the dispersion quality of the softgel capsule ingredients due to the elimination of gas.
This is the process of excess air from the mixture during the mixing process of the softgel capsule ingredients.
- Enhanced Drying
You will enhance the drying of the final product at lower temperatures if you prepare it using the vacuum mixer.
38. What are the Disadvantages of Using a Vacuum Mixer?
Using a vacuum mixer has numerous advantages but it also poses a few challenges.
Some of the disadvantages of using the vacuum mixer include:
- High Initial Cost
You will spend a considerable amount of money in the purchase and installation of a vacuum mixer.
Despite the high cost, you will get your returns faster than you could imagine.
- Hire Proper Technicians
You will also spend a lot of money on hiring an experienced labor force to operate the machine.
Apart from that, you might have to train some of your personnel on operating the machine which is costly.
39. What are Softgel Drying Trays?
Softgel drying trays
Softgel drying trays are parts of the softgel drying system where you will place the softgel capsules.
In many cases, you will use softgel drying trays in delivering softgel capsules to drying equipment such as drying tunnels.
The softgel tumble dryer also has softgel drying trays where you will place the softgel capsules for drying purposes.
40. What is a Colloid Mill?
A colloid mill is a machine that you will use to reduce particle sizes in solids in suspensions.
Apart from that, you can also use a colloid mill to reduce the size of a droplet in different emulsions.
41. How Does a Colloid Mill Work?
A colloid mill machine works on the principle of a rotor- stator principle to reduce the sizes of particles.
Here is a step by step guide on how a colloid mill works.
- Step One: Preparation of the Ingredients
In this case, you will prepare both the ingredients as well as the machine.
Measure the ingredients that you would like to reduce in size before pouring it into the hopper.
You must also ensure that the machine is in proper working condition.
- Step Two: Actual Milling Process
After that, the machine will allow the flow of the materials passing through the cool-water pipe joint.
Once it reaches the main grinding unit, the rotor which turns at a very high speed will hit and disperse the particles.
As it hits and disperses the particles, it breaks them into smaller pieces thus reducing the sizes of the particles.
After that, the colloids will form in smaller sizes according to the product specifications.
You will allow the machine to discharge the particles through the discharge port of the machine.
42. What are the Main Parts of a Colloid Mill?
For a colloid mill to work efficiently, it requires the assistance of the numerous parts.
Here are the main parts of the colloid mill which the machine depends on.
This is the main part of the machine where you will place the ingredients that you need to work on.
- Auto-Circular Tube
The auto-circular tube system acts as the main delivery system of the auto-circular tube.
It will also help in the recycling of the material that did not go through proper milling process back to the hopper.
You will use the handle of the colloid mill to control all the colloid milling process.
Apart from that, you will use it to move the colloid mill machine from one point to the next.
- Cooling Water Pipe Joint
This is the main point where you will deliver cooling water into the colloid mill machine.
It is directly under the hopper so allowing the materials to mix properly with the cool water.
- Adapter Plate
The adapter plate acts as the main joint linking the upper and the lower parts of the colloid mill.
This is the main drive system that provides the necessary energy that a colloid mill machine requires.
Apart from that, it acts as the engine of the colloid mill that controls the main operations of the colloid mills.
- Power Pot
The power pot is also the main part of the machine that stores and supplies enough power to the colloid mills.
- Discharge Port
This is the main part of the machine where the final product will come out through.
- Lifting Cover
You will use the lifting cover to cover the parts of the colloid mill as it is in operation.
- Base Support
The base support forms the main base area which supports the whole colloid mill system.
43. Which are the Benefits of Using a Colloid Mill?
You will enjoy using the colloid mill due to the numerous advantages.
Here are the main advantages of using a colloid mill.
- You can use it on a wide range of applications such as the comminution of slurry.
- You will not apply any amount of pressure for ionization of the process.
- The colloid mill machine has a very simple construction.
- You can easily adjust the colloid mill to suit your production specifications.
- You do not need an external draining system since the machine is self-draining.
- The colloid mill machine has different capacities that you can choose from with very minimal requirements.
- It has wonderful construction of the rotor-motor system which reduces tear and wear of the parts.
- During the operations of the machine, you will hear very low noise levels from the machine operations.
44. Does Colloid mills Have Any Disadvantages?
Yes, colloid mills have a couple of disadvantages just like any other type of machine.
Here are the main disadvantages of using the colloid mill machine.
- You may not use it in wide applications of solid materials.
- It is prone to damage due to the wear and tear of the rotating plates.
- The colloid mills do not have the capability of making very fine grinds.
- It consumes a lot of energy but this is dependent on a number of operating factors. s
45. What is Softgel Tumble Dryer?
Softgel tumble dryer is a machine you will use in the process of drying softgel capsules through tumbling motion.
Apart from that it has fan blowers and heat generators which heat up the air and blow off excess moisture.
46. How Does a Softgel Tumble Dryer Work?
A softgel tumble dryer works on the principle of blowing off excess air from the softgel capsules.
Here is a step by step guide on the working principles of a Softgel tumble dryer.
- Step One: Loading the Softgel Tumble Dryer
First you will have to prepare the machine by organizing the drying specifications of the softgel capsules.
After that, the softgel encapsulation machine will fill the baskets of the softgel tumble dryer to capacity.
- Step Two: Actual Tumble Drying
After that, the machine will tumble the baskets with the softgel capsules in them for 30 to 40 mins.
As that happens the fan blower will blow through the softgel capsules carrying with it excess moisture.
Apart from that, the machine also has particular heating elements which will generate enough heat.
At the end of the drying process, the soft gelatin capsules will lose about 25% of the total moisture content.
47. What are the Parts of a Softgel Tumble Dryer?
The main parts of the softgel tumble dryer include:
These are the cages that will hold the softgel capsules in place as soon as it reaches the tumble-drying system.
You will be able to determine the capacity and the speed of drying softgel capsules through the use of baskets.
- Control Interface
This is the part of the tumble dryer where you will control all the drying specifications of the tumble dryer.
It allows you to program the drying machine by keying in the drying specifications of the softgel capsules.
- Motor power
This is the energy of the machine which you will require for the successful drive of the tumble-drying system.
The size of the tumble dryer will affect to a great extent the amount of power that you need for the tumble-drying system.
- Fan Blower
This is the part of the machine that speeds up the drying process by blowing enough air over and under the drying trays.
48. Why do you need Softgel Tumble Dryer?
You need a softgel dryer to assist in performing a number of applications and due to the benefits.
Here are the main advantages that you will experience by using the softgel tumble dryer.
It is a very fast machine that will assist in the elimination of excess moisture from the softgel capsules.
You will save on a lot if time as the machine will eliminate the excess moisture in a considerable time frame.
- Efficient and Accurate
You also have the freedom of calibrating the machine to efficiently and accurately get rid of excess moisture.
- Easy to Operate
You will spend very little time in the process of learning the main operational principles of the tumble dryer.
It has a human machine interface which is easy to learn and manipulate for your own good.
- Cheaper to Clean and maintain
Tumble dryers are cheap and easy to maintain due to the automatic cleaning systems within the tumble dryer.
49. Are there Disadvantages of using Tumble Dryer?
Yes, there are certain disadvantages that you might experience when using the tumble dryer.
First, you will need to spend a considerable amount of money to invest in the tumble dryer.
The initial cost of purchasing and installing a tumble dryer is high.
50. What should you Consider when Buying Softgel Support Equipment?
When buying softgel encapsulation support equipment, there are a number of factors that you should take under consideration.
Here are the main factors that you need to look at.
- Dimensions of the machines
It is important to know the size of the machine in terms of length width and height for proper planning.
The bigger the machine, the more space it covers thus you must have enough space in your production facility.
- Quality of the Machine
In this case, you will look at the best quality of the machine to produce the best results.
You might pay more for high quality machines but it is usually worth the money paid.
- Capacity of the Machine
You have to know your production capacity before choosing a softgel support equipment.
You will make sure that the machine matches the capacity of the entire production line to avoid delays.
- Cost of the Machine
You also have to know how much the softgel support equipment so that you can plan in advance.
The higher the cost of the softgel capsule, the higher the quality thus a guarantee to better working conditions.
- Power Requirements
Electricity and pressure are the greatest determinants of power in a softgel support equipment.
You must have proper knowledge on the power requirements of the machine for prior preparations.
This includes matching the electrical grid requirements of the with that of the machine.
Softgel encapsulation machine
51. What are Softgel Support Equipment Quality Standards?
Just like any other machine, you have to make sure that the softgel support equipment adheres to the international quality standards.
This will protect you from fraudulent deals that may see you acquire machines of very low quality.
Apart from that it protects you and the workers from unnecessary injuries associated with poor quality machines.
Here are the main quality standards that you need to pay keen attention to.
- FDA (Food and Drug Administration) Quality Standards
Since you are dealing with very sensitive substances such as softgel capsules, you must seek quality approval from the FDA.
This includes checking the type of materials and ingredients you are using in the softgel support equipment.
- ISO (International Standards Organization) Quality Standards
In this case, you will look at the quality of the accessories which you will use together with the support equipment.
It will ensure the safety of the workers working with softgel support equipment by ensuring they have enough protective gear.
- cGMP (Current Good Manufacturing Practices)
This will ensure that the machine is produced according to the most recent technological applications.
You will get the latest machines with the latest form s of technology due to cGMP quality standards.
- CE Quality Standards
In this case, you will look at the electrical requirements of the softgel support equipment.
It has to be compatible with the set standards and power ratings according to the regional destination.
52. What should you Consider when Buying Softgel Encapsulation Machine?
When purchasing a softgel encapsulation machine, you have to consider a number of factors.
Here are the main factors that you should look at.
- Compatibility of the Machine with Support Equipment
You must purchase a machine that is fully compatible with the support equipment to form a complete production line.
- Cost of the Machine
You must also consider the cost of the softgel encapsulation machine in order to organize a proper budget.
It should be friendly enough to allow you have more funds to purchase the softgel support equipment.
- Dimensions of the Machine
The dimensions of the machine will allow you to do proper preparations on the space where you will install the machine.
It will also allow you to plan on the extra space where you will install the softgel support equipment.
- Quality of the Machine
You must consider purchasing high quality softgel encapsulation machines that adhere to the set international standards of quality.
Clearly, you can see there are many support equipment for Softgel manufacturing process.
Depending on your Softgel capsules manufacturing needs, you may have as many machines as you wish.
However, you should focus on what will skyrocket your Softgel encapsulation business.