GZ-100F2(F1-F3) Syrup Powder Filler
- FAQ Guide
GZF Series Powder Filler is for filling various powders and is suitable to be used in different fields such as medicine, food, health care, cosmetics, chemicals and so on.
The machine can be used alone as well as together with other machines produced by our company to form a complete line.
High-quality stainless steel is used on GZF powder filler to make its contact parts to the powders,
GZF Series Powder Filler is composed of main machine, conveyor, photoelectrical sensors and electrical box.
Also it has PLC controlling system for the whole working process. It makes use of the actuating motor to control the screw auger and reaches high accuracy. The filling volume can be adjusted on the touch screen.
The machine is easy to operate, working stably and measures accurately.
GZ-100F2(F1-F3) Syrup Powder Filler
|Compressed Air Pressure||0.4-0.6Mpa|
|Power Supply||AC220V/380V 3P 50-60HZ|
|Dimension(L*W*H)||2400×800×2000mm95” ×32” ×79”||3600×1000×2200mm142” ×40” ×87”||4000×1300×2500mm158” ×51” ×99”|
GZ-100F2(F1-F3) Syrup Powder Filler Component List
|3||Analot Output Madule||GermanySIEMENS||6ES7232-0HB22-0XA8|
|6||AC Servo Driver||JapanPanasonic||MINAS A4 Series|
|7||AC Servo Motor||JapanPanasonic||MHMD Series|
|8||Mixer Speed Motor||TaiwanCPG||CV Series|
|9||DC Contactor Relay||GermanySIEMENS||3TH4253-1XB4|
|10||Thermal Overload Relay||GermanySIEMENS||3UA5040-1C|
|15||Air conditioner Unit||GarmanyFESTO||LFR-1/4-D|
|16||Conveyor Channel Gate Cylinder||TaiwanAIR TAC||TN10-40S|
|17||Cover Bottle Cylinder||TaiwanAIR TAC||SDA20-10|
Powder Filling Machine + Screw Capper
Dry Syrup Powder Filling Machine: The Ultimate FAQ Guide
If you want to buy or learn more about dry syrup powder filling machine, then read this guide.
It will help you understand dry syrup filling machine specification, benefits, limitations, components and working principle, amongst other critical aspects.
So, if you want to be an expert in dry syrup filling machine, read this guide.
- How does Liquid Syrup Filling Machine compare to Dry Syrup Powder Filling Machine Compare?
- What is the Dry Syrup Powder Filling Machine Specifications?
- What are the Benefits of Dry Syrup Powder Filling Machine?
- What are the Limitations of Dry Syrup Powder Filling Machine?
- What are the Parts of Dry Syrup Powder Filling Machine?
- How does Dry Syrup Powder Filling Machine Work?
- Which Types of Dry Syrup Powder Filling Machine do you have?
- Which Features should you look for in Dry Syrup Powder Filling Machine?
- How does Semi-automatic and Fully Automatic Dry Syrup Powder Filling Machines Compare?
- How do you Improve the Efficiency of Dry Syrup Powder Filling Machine?
- What Causes Dry Syrup Powder Filling Machine to Fail?
- How much do Dry Syrup Powder Filling Machine Cost?
- Which Material is Dry Syrup Powder Filling Machine made of?
- Which Quality Standards Should Dry Syrup Powder Filling Machine Conform to?
- Which Support Equipment can you Integrate with Dry Syrup Powder Filling Machine?
- Which Industries use Dry Syrup Powder Filling Machine?
- Which Types of Filling Technologies do Dry Syrup Powder Filling Machine use?
- Can you use Dry Syrup Filling Machine to Fill other Powders?
- How Profitable Dry Syrup Powder Filling Machine?
- What is the Capacity of Dry Syrup Powder Filling Machine?
- What is the difference between Injectable Powder Filling Machine and Dry Syrup Powder Filling Machine?
How does Liquid Syrup Filling Machine compare to Dry Syrup Powder Filling Machine Compare?
A liquid syrup filling machine is an equipment that you use to fill liquid syrup in different bottles.
A dry syrup powder filling machine is an equipment that you use to fill dry syrup powder in various bottles.
Syrup filling line
What is the Dry Syrup Powder Filling Machine Specifications?
The specifications of a dry powder filling machine will enable you to know how and what it needs to work properly.
The specification will also assist you to know if it can meet your dry syrup powder filling needs.
Some of the technical specifications include:
- The machines can be able to fill between 50 to 100 containers per minute.
- The container height is between 36 and 300 mm.
- The electrical characteristics are 50 Hertz, 3 Phase, and 440 volts.
- The filling accuracy is ± 2% which depends on the uniformity and consistency of the powder.
- The machine can fill between 5 grams to 200 grams in a single stroke.
- The machine has up to 1.5 Horse Power.
What are the Benefits of Dry Syrup Powder Filling Machine?
There are many benefits a dry syrup powder filling machine does to you.
The benefits ensure that all dry syrup powder is done accurately and consistently.
In addition to this, here are some of the benefits of using a dry syrup powder filling machine.
- The dry syrup powder filling machine has monitoring systems that will enable you to follow the packaging process with accuracy.
- The machine will enable you to do packaging on bottles and containers of various shapes and sizes.
- A majority of these machines are automatic and this will help you reduce the level of manpower you may need.
- The dry syrup powder filling machine is fast and efficient thus you do packaging in a short time.
- The machine has a programmable logic controller [PLC] that enables you to monitor and control the machine from a distance.
- The machine also comes in various sizes and capacities meaning you can choose the one that suits you best.
- Since the machines are fast and efficient, you will be able to meet demands quickly.
- Since you can monitor the machines easily, you will reduce wastage during the filling process.
What are the Limitations of Dry Syrup Powder Filling Machine?
Every machine has its advantages and limitations when they are being used.
Some of the limitations of a dry syrup powder filling machine are:
- Some parts of the machine are hard to access making it difficult to clean and maintain.
- Most of the machines are large making it difficult for you to move it from place to place.
- The initial cost of buying a reliable machine is usually high meaning you need a lot of capital to buy.
- The machines also use a lot of power which means the overall cost of the production will be high.
- The machine can be damaged making it idle thus you will not be able to continue with your production.
- The dry powder when inhaled by the operators might be unhealthy for them.
What are the Parts of Dry Syrup Powder Filling Machine?
A dry powder filling machine has many parts that work together for it to operate efficiently.
Some of the parts include:
This blade is adjustable and it is used to clear excess dry syrup powder.
The excess powder is cleared to the powder hopper from the powder wheel.
This is a container that holds the dry syrup powder.
It also agitates the dry syrup powder to maintain the consistency and bulk of the powder.
It has mechanical agitators that help in this process.
This part of the machine will receive and hold the bottles to be filled in place.
It enables the filling process to be accurate.
After the filling has been done, it lowers the bottles to another conveyor as it continues picking more bottles.
Flat Conveyor Belt
This belt will transport bottles to and from the filling station.
The funnels’ main work is to direct the dry syrup powder into the bottles.
This will help reduce wastage as the spilling of the powder has been reduced to the minimum.
This plate assists in determining the full capacity of the machine as it also has high holding forces.
It is efficient and flexible since it has thread grid holes that are integrated into it.
This fill sizes of dry syrup powder are determined by this part of the machine.
It helps to suck the dry powder as it has a piston and a vacuum plate.
In-Feed Turn Table
This part will receive the bottles and guides them into the machine for filling.
In-Feed Star Wheel
This part will guide the bottles on the conveyor belt.
It has many tooth disks that help place and guides the bottles.
It ensures that the bottles are in line and move efficiently from one part to the other.
Powder Filling Head
This part is used to fill the dry powder syrup.
By controlling how the powder is released, the specific powder is packed in bottles.
How does Dry Syrup Powder Filling Machine Work?
The parts of the machine listed above all work together in the dry syrup filling machine.
Dry powder filling machines work as follows:
Preparation of the Powder Syrup
The dry syrup mixture should have a consistent concentration of the ingredients.
This will make sure that the powder does not break into a non-homogeneous mixture when reconstituted.
The items you will need to manufacture dry syrup powder include:
- Powder blends
- Flavor or sweeteners
- Granule disintegrates
The excipients are used to stabilize the active ingredients for long
Also, the granule disintegrates reduce aggregation when you begin the reconstitution process.
Besides, the granular binder will enable the particles of the dry syrup to settle in the suspension.
You will first weigh, dispense, and sieve to have a homogenous mixture.
Then you will mix all ingredients starting with the key excipient then the other heat-sensitive excipients like flavors.
Preparing the Dry Syrup Containers
The containers that hold the syrup can be made of glass or plastic.
You can make the containers or buy from various suppliers each according to your specifications.
Sterilizing the Dry Powder Filling Containers
You will then clean all containers to avoid contamination as this will make the dry powder not fit for human consumption.
Besides, you can use hot water for this process.
You will then completely dry all these dry powder syrup containers.
Loading the Dry Syrup Containers
You will then load the containers on the dry syrup filling machine.
The machine will then pick them and align them ready for the filling process.
Filling Dry Syrup into the Containers
The lifter assembly will direct the containers under the funnels.
Also, the funnels will then direct the dry syrup into the containers.
Inspecting the Dry Syrup Filled Containers
A machine is used to ensure the containers are filled properly and with the right amount of dry syrup powder.
In case not all recommendations are met, the machine will reject the container.
The approved containers then proceed to be capped and sealed.
Capping and Sealing Dry Syrup Containers
The approved filled containers are airtightly sealed to prevent any contaminations.
A machine will ensure that this is done properly and in the right standards.
Labeling of the Dry Syrup Containers
The labels on the dry syrup containers are to ensure the consumer identified the specific syrup.
The ingredients used are also written on the label and how the syrup is to be used.
Which Types of Dry Syrup Powder Filling Machine do you have?
Some of the most common dry powder filling machines are:
· Vacuumetric Dry Powder Filling Machine
This machine is suitable for filling free flow powders.
Furthermore, it can fill between 15 to 20 bottles per minute.
It uses vacuum and air systems to fill powder in bottles
Moreover, it also has a powder wheel system that has a piston for adjusting volume.
· Rotary Dry Powder Filling Machine
It is a high-speed filling machine that can fill an average of 80 to 100 bottles per minute.
Again, it is also suitable for a filling capacity of between 3 grams to 100 grams.
Also, it has a servo motor that comes with PLC which will ensure precision during filling.
It can be used to fill chilly, solid glucose, chemicals, pesticides, besan, among others.
· Auger Dry Powder Filling Machine
It is a high-speed filling machine that can fill an average of 40 containers per minute.
You will use these machines in the biotech, pharmaceutical, food, and veterinary industries.
Its advantage is that is has a pneumatic bottle holding system.
This is connected directly with the auger rotation.
This means the bottle is only released once it is filled as per the set pneumatic value system.
Which Features should you look for in Dry Syrup Powder Filling Machine?
Syrup powder filler
The features you should look for will assist you to purchase the proper dry syrup filling machine.
It will help you meet specific manufacturing needs.
Some of the features you are to consider include:
- The Accuracy of Filling Syrup
You are to choose a machine that will meet your filling needs accurately.
- FDA and cGMP Compliant
You are to look for a machine that meets all the set standards to ensure you are on the right side of the law.
You should choose a machine that has the latest technology and software installed.
This means your production will meet the current industry standards.
- Production Capacity
You are to choose a machine that can fill bottles and containers of varying capacities.
Choose a machine that will fit your production unit as they come in different sizes.
You should highly choose a machine that is easy to operate and the instructions are easily understandable.
The machine should be easy to install on your production unit.
- Power consumption
You are to go for a machine that consumes relatively low power.
- Noise Level
To avoid noise pollution, go for a machine that will produce noise on a minimum level.
This will also benefit those working with you as their ears will not be damaged.
How does Semi-automatic and Fully Automatic Dry Syrup Powder Filling Machines Compare?
A fully automatic dry syrup powder filling machine will require minimum human involvement.
It also ensures that the production is consistent and fast.
On the other hand, a semi-automatic dry syrup filling machine requires more human involvement than its fully automatic counterpart.
A semi-automatic machine is also not as consistent as the fully automatic dry syrup powder machine.
How do you Improve the Efficiency of Dry Syrup Powder Filling Machine?
To ensure the efficiency of a dry syrup powder filling machine, you are to regularly service it.
This means you are to clean it regularly to avoid it from being clogged.
You are also to repair any broken parts or even replace them.
You are also encouraged to lubricate moving parts to minimize tear and wear.
When replacing parts, make sure you use genuine parts that fit with your dry powder syrup machine.
What Causes Dry Syrup Powder Filling Machine to Fail?
Poor maintenance of the dry powder filling machine will make its level of production go down or even not to function.
A dry syrup powder filling machine will fail when it is clogged.
It can also fail when it is damaged and some parts of it are worn out.
The machine will fail when you do not replace the damaged parts.
The machine will fail when the moving parts are not lubricated regularly.
How much do Dry Syrup Powder Filling Machine Cost?
A dry powder filling machine will cost you anywhere from 1500 US Dollars to 100,000 US Dollars.
The cost depends on the type of machine you choose.
A semi-automatic dry powder filling machine will cost you less than a fully automatic dry powder filling machine.
A dry powder filling machine that has a high capacity will also cost more.
Which Material is Dry Syrup Powder Filling Machine made of?
The dry syrup powder filling machine is mainly made of stainless steel.
Stainless steel is durable and easy to maintain.
Other components of the machine are made of rubber and plastic.
Which Quality Standards Should Dry Syrup Powder Filling Machine Conform to?
All dry powder filling machines should comply with the set standards set by the governing authorities.
Such like standards include:
- Food and Drug Administration [FDA] Standard
- Current Good Manufacturing Practice [cGMP] Standard
- Restriction of Hazardous Substance [RoHS]
- CE Mark
Which Support Equipment can you Integrate with Dry Syrup Powder Filling Machine?
Support equipment that works with the dry powder filling machine include:
- Bottle cleaning machine
- Cap sealing machine
- Labeling machine
- Packaging machine
Which Industries use Dry Syrup Powder Filling Machine?
The industries that use dry powder syrup filling machines include:
- Pharmaceutical industries
- Food industries
- Chemical industries
- Agricultural industries
- Veterinary industries
- Cosmetic industries
- House care industries
Which Types of Filling Technologies do Dry Syrup Powder Filling Machine use?
Dry syrup powder filler
The filling technologies that dry powder filling machines use include:
- Rotary Auger Filling.
- Volumetric Filling.
- Auger Filling.
- Weigh Filling.
- Servo Auger Filling.
- Micro-Doser Auger Filling.
- Clutch Break Filling.
Can you use Dry Syrup Filling Machine to Fill other Powders?
Yes, a dry syrup filling machine can be used to fill a variety of powders.
Some of the powders it can fill include:
- Pharmaceutical powder
- Spices powder
- Cosmetic powder
- Pesticides powder
- Biotech powder
How Profitable Dry Syrup Powder Filling Machine?
A dry powder filling machine is profitable due to the advantages it offers.
Since it is automated, precise, fast, and consistent, you will be able to fill more bottles in a short time.
In the long run, the overall production will be increased meaning you will profit.
What is the Capacity of Dry Syrup Powder Filling Machine?
The machines come in different capacities.
This means the machine you choose can fill between 15 to 100 bottles per minute.
What is the difference between Injectable Powder Filling Machine and Dry Syrup Powder Filling Machine?
An injectable powder filling machine is most ideal to be used to inject powder into vials.
A dry syrup powder filling machine is used to fill containers and bottles with various kinds of powdered products.
In short, before choosing any dry syrup powder filling machine, you should read this guide.
At SaintyCo, we design and manufacture a range of dry syrup powder machine that meet the specific requirements of your applications.
Contact us now for the best prices on pharmaceutical equipment.