Aprila SG50P/SG250P Paintball Production Line
The Paintball Production Line is improved according to the features of paintball production and on the basis of the softgel encapsulation machine. The machine is suitable for the research and production of paintball and bath balls. This machine is the best style for the small production of paintballs and bath balls. It has stable performance, lower cost, precise volume and high degree of automation. The liquid level of the gelation box is controlled by the level sensor ande the injector adopts new temperature controlling system, so the temperature is stable and can be controlled precisely the touch screen is designed reasonable and it is easy to learn and operate. The maximum capacity is about 35,000 pcs/h.
- Steps in the Encapsulation Process:
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- Step One – Gelatin Preparation
Powdered gelatin is mixed with water until a liquid gelatin is formed in a reactor. The reactor serves as a gelatin-melting tank. It is important that this process is done quickly and that minimal air is in the gelatin. When color is added to the gelatin – it is done so by a high-speed vacuum mixer – again to decrease the amount of added air to the gelatin. The gelatin is stored in heated tanks until used.
- Step Two – Encapsulation
Forming the Gelatin Ribbon The gelatin is supplied to the encapsulation machine through a gravity driven system. The gel is sent to the machine and two ribbons of gelatin are formed. The ribbons of gelatin are cooled and lubricated with non-toxic oil. The gelatin is now ready to be shaped and filled.
- Filling the Capsule
The two ribbons of gelatin are run through recessed dies of the desired shape and size. The ribbon of gelatin is forced into the recessed areas of the die by the chosen fill material. At the same time the capsule is filled within the die it is sealed and cut from the ribbon of gel.
- Step Three – Drying of Capsules
Stage One – Capsules that have just been filled are very soft due to the amount of moisture they contain. Therefore they are sent immediately through a tumble dryer via a conveyor. The main purpose of the tumble dryer is to remove the thin layer of oil on the outside of the capsule as well as some of the moisture in the gelatin.
Stage Two – After being tumble dried, the capsules are placed on trays and moved into rooms that are climate controlled to continue drying. Air is circulated around the trays of capsules for up to 48 hours.
- Step Four – Inspection
Before any capsules are packaged they are inspected for uniformity, proper filling and to make sure there are no air pockets in the gelatin or dimples in the shell.
- Mechanical Softgel Machine
- Auto Servo Softgel Machine
- Complete Drying System(double Deck Tumbling Dryer)
- Drying System(Big In-Line Tumbling Dryer)
- Gelatin Preparation Equipment
- Medicine Preparation Equipment
- Accessory Equipment
- Die roll&Shape
Technical Data Aprila SG50P Aprila SG250P Mold Sizes (mm) φ 150 x 50 Φ150 x 250 Speed Up to 1.8 RPM Up to 1.8 RPM Capacity (40# Round 1.8RPM) 4,500 pcs/h 35,000 pcs/h Power 220V/380V,50/60Hz,3 Phase,2 Kw 220V/380V,50/60Hz,3 Phase, 19 Kw Machine Dimensions (mm) 1700x810x 1750 2050x 1200x 1850 Weight 600 kgs 1900 kgs Tumble Dryers 2 4 Tumbler Size Φ316x417mm Φ580x900mm Tumbler Dimensions 1400x 450x800mm 4100x880x 1200mm