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DZB220 Chocolate Fold Wrapping Machine

DZB220 Chocolate Fold Wrapping Machine

Features:

DZB220 is suit for packing chocolates and hard candies.

Can wrap the chocolates with one or two films simultaneously.

Wrap can be automatically glued, heat-sealed or just folded.

Packing speed can be adjusted by inverter per product size.

Automatic malfunction alarming system: to show malfunction location and automatically shut down the machine.

Automated high-precision optoelectronic print recognition to ensure correct positioning of the print on the wrapped piece and to ensure correct positioning of the cutting.

Product sensor to stop machine if product runs out

Can be connected with chocolate moulding and depositing lines to have fully automatic production line.

DZB220 Chocolate Fold Wrapping Machine

Main technical parametersDZB220
Production capacity150-200pcs/min
Packing sizeLength: 40-90mmWidth: 40-110mm
Working power4.1Kw
Power supply380V, 50Hz
Dimension5360 x 2100 x 2100mm
Gross weight1500kgs

Chocolate Fold Wrapping Machine- The Ultimate FAQ Guide

This guide has all information you’re looking for about chocolate fold wrapping machine.

It covers every critical information, from components, working principle, efficiency and safety features, among other vital aspects.

So, before you invest in a new chocolate wrapping machine, read this guide.

How does Chocolate Fold Wrapping Machine compare to Chocolate Coin Wrapping Machine?

You can use chocolate fold wrapping machine for chocolates and solid candies.

Besides, it wraps one or more covers simultaneously.

It has a wide range of capabilities such as:

  • Glue the packaging
  • Heat seal capability
  • Fold and wrap automatically
  • Regulate packing speed

Remember, all these will depend on the capability of your machine.

Chocolate fold wrapping machine

Chocolate fold wrapping machine

On the other hand, you can use chocolate coin wrapping machine for coin shaped chocolate.

In most cases, this machine can only wrap a single foil at a time.

Chocolate coin wrapping machine

Chocolate coin wrapping machine

Moreover, chocolate coin wrapping machine has automated feeding, filling, shaping and packaging mechanism.

What are the Features of Chocolate Fold Wrapping Machine?

Chocolate Fold Wrapping Machine is a flexible wrapping machine with the following features:

  • Multi-operational wrapping strategies – the machine can apply both single and two layer wrapping at the same time
  • Specialized sealing technique – the machine can apply glue, heat seal or fold the wrap in the process.

This makes it a perfect choice over other wrapping machines.

  • Fully automated lubrication system on transmission parts
  • Automatic malfunction alarm system which stops the machine in case of any malfunction and indicates the hitch point
  • Easy to adjust speed to suitable levels
  • Flexible wrapping options

In short, you can adapt this chocolate wrapping machine to most chocolate production needs.

What are the Advantages of Chocolate Fold Wrapping Machine?

Some of the main advantages of this machine are:

i. Highly modernized working mechanism for chocolate and hard candy

ii. Easy to access parts for fast maintenance

iii. Guarantees flexible packaging solution with glue or heat-sealing mechanism

iv. Adjustable speed for flexible packaging solution

v. Prevent possible contamination hence guaranteeing high levels of hygiene

What are the Limitations of Chocolate Fold Wrapping Machine?

As you invest in a new chocolate wrapping machine, you should be ready to deal with the following:

  • It has high initial cost of investment – should be ready to pay more for the first installation
  • Cost of maintenance however, you will obviously get return on investment
  • Operating chocolate fold wrapping machine requires specialized training

What are the Components of Chocolate Fold Wrapping Machine?

A chocolate fold wrapping machine has many parts that work together.

Some of the components you can find on a chocolate fold wrapping machine include:

Parts of chocolate fold wrapping machine

Parts of chocolate fold wrapping machine

Electrical Power System

It supplies power to the machine.

Roll Holders

This part mainly holds the wrapping in rolls so that it unwraps without getting torn.

Distribution System

This part supplies chocolate from one point to another.

It has conveyor belts and feeder tubes.

The motors and gear on this system control the speed of how the chocolate moves around.

Pneumatic System

This system uses pressure to pump chocolate via the delivery system.

Folder Wrapping Equipment

It conveniently wraps different sizes of chocolate.

Programmable Logic Controller [PLC]

It comes with touchscreen HMI.

From the interface, you can control all parameters of the chocolate fold wrapping machine.

PLC helps in the automation of the entire production process.

Electric Sensors

This is a sensitive part that detects if wrapping materials are present in the chocolate fold wrapping machine.

It can also stop the machine if there are no wrapping materials present.

Adjustable Moulds

Chocolate machines with adjustable mould allows you to wrap different sizes of chocolate.

That is, you don’t have to worry about the shape or size of the chocolate.

How does Chocolate Fold Wrapping Machine Work?

A chocolate fold wrapping machine works by placing and folding a cover over the chocolate.

It has conveyor belts which move the chocolate.

Machine starts by pressing the chocolate on a single sheet made of foil or paper.

These papers and foils are designed as per the company specifications.

They have the:

  • Name
  • Logo
  • Or any other information such as ingredients, weight, etc.

A color mark tracing system will improve the efficiency of wrapping.

It also has an optoelectronic print recognition that ensures the print is positioned correctly for cutting.

Thereafter, folding and tucking operations take place on the chocolate.

This will produce a wrapped product.

Where a high-speed wrapping is employed, you can opt for a turret.

This enables the machine to do multiple fold wrappings at the same time.

Why invest in Chocolate Fold Wrapping Machine?

If you invest in a chocolate fold wrapping machine, you will enjoy many benefits.

Some of the reasons to invest in a chocolate fold wrapping machine include:

It guarantees Efficiency

You will continue fold wrapping chocolates as long as the machine is working.

The machine will meet your needs since it is made to wrap chocolates with ease.

So, it will make the entire wrapping process easy and simple.

Increased Production

You will wrap more chocolates using a chocolate fold wrapping machine.

This in turn means you will meet your supply needs.

Besides, you can easily integrate it with chocolate production machines.

This will make the entire process seamless.

Reduced Production Cost

You will reduce your overall production cost using a chocolate fold wrapping machine.

This is because you will require less human labor in running the chocolate fold wrapping machine.

Increased Sales

Since your chocolate fold wrapping machine is efficient and reliable, you will meet your production needs.

This means you will sell more and in turn, earn more.

High Hygiene Standards

Having a chocolate fold wrapping machine will enable you to wrap chocolate hygienically.

This will ensure that no chocolate is contaminated.

Remember, all sections handling both the wrapping and chocolate are made from food grade material.

Chocolate fold wrapping machine is made of stainless steel.

Besides, it is CE and cGMP compliant.

What other Chocolate Wrapping Machines are there?

There are several chocolate wrapping machines you can choose from.

The kind of chocolate wrapping machine you choose should meet all your production needs.

Some of the chocolate wrapping machines you can find include:

Chocolate Foil Wrapping Machine

With this kind of chocolate wrapping machine, you will use foil to wrap chocolates.

There are different kinds of foil you can use in the wrapping process.

You can wrap ball chocolate or even ellipse chocolate.

Chocolate foil wrapping machine

Chocolate foil wrapping machine

Chocolate Bar Wrapping Machine

This kind of chocolate wrapping machine allows you to wrap chocolates in cardboard wrappers or paper aluminum.

The chocolate bar wrapping machine seals the wrappers hermetically.

This means you will easily use and store the chocolate.

The chocolate bar wrapping machines can be categorized as:

  1. Chocolate bar cartooning machine
  2. Chocolate bar fold wrapping machine
  3. Chocolate bar horizontal flow wrapping machine

Chocolate bar wrapping machine

Chocolate bar wrapping machine

Chocolate Coin Wrapping Machine

With this machine, you can wrap chocolates in the shape of a coin.

It is also an effective and reliable machine you can consider for your chocolate wrapping needs and requirements.

Chocolate coin wrapping machine

Chocolate coin wrapping machine

Which industries use Chocolate Fold Wrapping Machine?

The industries that use chocolate fold wrapping machine include:

  • Food Industries
  • Beverage industries.

How do you Increase the Efficiency of Chocolate Fold Wrapping Machine?

You can increase the efficiency of a chocolate fold wrapping machine by maintaining it well.

By maintaining the machine, it will remain in good working conditions for a long time.

In a fully automatic chocolate fold wrapping machine, the cleaning is done automatically after a certain time frame.

You should frequently inspect the chocolate fold wrapping machine to look for worn-out parts.

You are also to lubricate all moving parts to reduce tear and wear.

In case you notice worn-out parts, you are to replace them immediately to avoid further damage.

You should replace the parts with genuine parts. Get all these parts from the supplier or authorized dealer.

You can also repair broken parts immediately to ensure the machine continues to operate properly.

What are the Quality Standards of Chocolate Fold Wrapping Machine?

All chocolate fold wrapping machine should meet the quality standards set by international organizations.

This ensures that you will produce chocolate suitable for human consumption.

Some of the quality standards that a chocolate fold wrapping machine should meet include:

  • Current Good Manufacturing Practice [cGMP] quality standard
  • CE mark
  • Restriction of Hazardous Substance [RoHS] quality standard.

How do you Determine the Production Capacity of the Chocolate Wrapping Machine?

The production capacity of a chocolate fold wrapping machine can be determined by the kind of machine you buy.

For instance, a fully automatic chocolate fold wrapping machine has a high production capacity compared to a semi-automatic designs.

Big industrial chocolate fold wrapping machines also have a high production capacity.

You can find a turret installed in a chocolate fold wrapping machine. This enables the machine to wrap many chocolates simultaneously.

On the other hand, a small-sized chocolate fold wrapping machine has a lower production capacity.

The production capacity of a chocolate fold wrapping machine is also indicated on the part of the technical specifications.

The chocolate fold wrapping machine has a capacity of between 30 to 1000 packs per minute.

Can you Integrate the Chocolate Fold Wrapping Machine with other Support Equipment in the Chocolate Production Line?

Yes, you can integrate a chocolate fold wrapping machine with other machines.

Through integration, you will have a chocolate production line that handles all processes at a go.

Some of the support equipment you can use include:

Chocolate Depositing Machine

You will use this machine to pour and form chocolates in the production line.

Chocolate Coating Machine

You will use this machine to cover chocolate products with unique flavors.

Nut Feeder

This machine will feed nuts into chocolate moulds during the production of chocolate.

You can use this machine if you plan to include nuts in chocolate production.

Filling and Weighing Machine

For you to easily and accurately fil and weigh chocolate, this machine is for you.

You simply set the quantity you need and the machine consistently meets your needs.

Chocolate Analysis Machine

You will use this machine to analyze chocolate before you fill and weigh.

You will get a signal if the chocolate does not meet the required quality standards.

Chocolate Pumping Machine

You will use this machine which will function by pushing chocolate through pipes in the production line.

Chocolate Moulding Machine

You will use this machine to make shapes out of chocolate according to your needs.

It does this automatically after you have set the needed shapes.

Tempering Machine

If you want to obtain smooth and crispy crystallization, this machine will help you.

It does this by heating, cooling, and mixing the chocolate and its ingredients.

Automatic Chocolate Demoulder

You will use this machine if you want to remove pralines or demould bars from the chocolate moulds.

Feeder Mixer

This machine will regulate the different ingredients used in the production of chocolate.

Such ingredients include fruit pieces, raisins, or groundnuts.

Chocolate Granule Mixer

This will mix the chocolates and granules until it forms a homogenous consistency.

Once done, the mixture will move to the automatic chocolate depositor.

Biscuit Feeding System

You will use this machine if you include biscuits in your chocolate.

Which Wrapping Materials can you use in Chocolate Fold Wrapping Machine?

There are a variety of wrapping materials you can use with a chocolate fold wrapping machine.

These wrappers can have different decorations and designs to make the chocolate appealing.

Some of the wrapping materials you can use include:

  • Film
  • Paper
  • PET
  • Foil

What should you Consider when Buying a Chocolate Fold Wrapping Machine?

There are many factors you should consider before purchasing your chocolate fold wrapping machine.

Some of the factors that determine a chocolate fold wrapping machine you should buy include:

Price

Different chocolate fold wrapping machines come in different price ranges.

For instance, a fully automatic chocolate fold wrapping machine will cost more than a semi-automatic chocolate fold wrapping machine.

Budget

This is what you have set aside for the purchase of a chocolate fold wrapping machine.

You should always purchase a chocolate fold wrapping machine that is within your budget.

Production Capacity

If you need a high production capacity, you are better off with a fully automatic chocolate fold wrapping machine.

This is because the machine will do all tasks with less human involvement.

Technology

You should always go for a chocolate fold wrapping machine that has the latest technology.

This means you will be in line with industry trends.

The best technology means you will have a variety of wrappings you can use.

Size of your Production Plant

The size of your production plant will determine the kind of chocolate fold wrapping machine you choose.

For instance, huge commercial chocolate fold wrapping machines require a lot of space.

Human Labor

If you plan to have the minimum human labor, you should go for a semi-automatic chocolate fold wrapping machine.

Quality of Machine

You are to choose a machine that meets all the required international standards.

You are also to go for a machine made of durable stainless steel.

How much does a Chocolate Fold Wrapping Machine Cost?

The cost of a chocolate fold wrapping machine will depend on the type of machine you buy.

Generally, a fully automatic chocolate fold wrapping machine will cost you more than a semi-automatic one.

Your budget and needs will also affect the chocolate fold wrapping machine you decide to buy.

Chocolate fold wrapping machines will cost you from 500 US Dollars to 60,000 US Dollars.

What are the Safety Features of Chocolate Fold Wrapping Machine?

A chocolate fold wrapping machine has a sensor that will stop if something is not right.

This can be that a product that is being used has run out.

This enables you to not run at a loss.

It also has electrical safety switches. This protects both uses and the machine from electric faults.

Which Cleaning Techniques do Chocolate Fold Wrapping Machines use?

Some of the cleaning techniques you can use to clean a chocolate fold wrapping machine include:

Mechanical Cleaning

This can also be referred to as clean-in-place.

You will not disassemble any part of the machine when it is being cleaned.

Manual Cleaning

In this process, you will disassemble the machine for cleaning and inspection.

Clean-out-of-Place [COP]

With this method, you will partially disassemble the machine for cleaning.

Cleaning is done in specialized COP pressure tanks.

In short, before you invest in a new chocolate wrapping machine, consider everything in this guide.

At SaintyCo, we have a range of chocolate wrapping machines depending on the specific needs of your applications.

Contact us now for all your chocolate fold wrapping machine needs.

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