TB-80/TB-80D Paste Labeling Machine

Paste Labelling Machine: The Ultimate FAQ Guide

Before buying paste labelling machine, you should read this guide.

It will help you evaluate all the vital aspects of paste labelling machine including parts, working principle, classification criteria, design specification and features, among other critical aspects.

So, if you want to be an expert in paste labelling machine, read this guide.

What is Paste Labelling Machine?

This is a machine that will apply labels around various products.

The product spins around as the label adheres to it.

Paste labelling machine

What are the Parts of Paste Labelling Machine?

Paste labelling system

Several parts make up a paste labelling machine.

Operators need to understand how these parts operate.

This will assist them to conduct repairs, replacements, and maintenance practices.

Also, it will help them when it comes to troubleshooting the machine.

Also, these parts may vary from one machine to another depending on their technical specifications and features.

Here are the parts of a paste labelling machine:

Product Handling System

This system places the product consistently at the right motion in position for the label applicator to apply the label.

Labeling Head

This is the component that will apply the label.

It serves as a system that unwinds and rewinds the label material.

Label Sensors

This component will sense the label that the paste labelling machine will apply to products.

Peeler Bar

It will separate the label from the web-film.

Thereafter, the label will head towards the surface of the product.

Label Applicator

It will accurately place labels on the surface of the products at the right momentum.

Web Drive

This roller assembly will push and pull the web via the labeling head and ensures the web has enough tension.

Unwind System

This part will hold the label roll that the machine uses.

Product Sensor

It functions by detecting the containers before placing the label on containers.

Support Platform

This is the main part that will hold all the components of a paste labeling machine.

It is a durable strong stainless steel structure.

Hopper Unit

This system ensures that all items enter the paste labeling machine.

It will constantly feed the containers, thus maintaining uniformity of the labelling process.

Conveyor System

The conveyor system will assist in moving items from one part of the machine to the other.

Control Panel

The operator will input labeling instructions via the control panel.

It also enables easy monitoring of the paste labeling process.

Elimination Unit

This system will remove all containers that have labels with errors.

It automatically removes all labeling errors to ensure only quality labels move through.

Motor System

It is part of the electrical component that will assist in driving the paste labeling machine.

The motor will convert electrical power to mechanical power.

Roller Drive

It functions by pulling the web backing, thus starting and stopping on every labeling chain.

Dancer’s Arm

This part assists the labeling process to begin smoothly.

It provides the tension that will stop the web roll from overfeeding, which will lead to wastage.

Discharge Units

During label printing, there might be errors with the print.

The system has configurations that will identify and prevent label offset.

Safety System

The machine will come with emergency buttons to stop operations during emergencies.

It will cut off the power supply once the operator presses it hence minimizing hazards.

How does Paste Labelling Machine Operate?

All paste labelling machines work by placing labels on products.

However, the level of technology means they may work differently.

Before starting the labelling process, ensure the machine is in good working condition.

Let us have a look at the steps that a paste labelling machine applies:

Stage one: Feeding Bottles

The first step involves feeding containers on the hopper.

Containers then move towards the labeling station via the conveyor system.

Stage two: Labeling Process

Most labels already have prints on them and in the correct dimension.

The label and bottles move together during the labeling process thus ensuring labels stick on the containers.

In-feed units will ensure that the bottles have proper spacing before labeling.

System wheels will pull tags alternatively while the label extracts from the roll paper.

Automatic systems will release labels for application on the containers in the correct position.

Stage three: Ejection process

Sensors determine if the labels are in the correct position before moving to the next phase.

After approval, the containers now move to the next stage.

The machine rejects bottles that do not have proper labels.

What are the Types of Paste Labellng Machines in the Market?

Some of the most common type of paste labeling machine are:

Fully Automatic Wet Paste Labelling Machine

It will apply labels on containers independently.

They have high levels of technology that enables them to operate with minimal to no supervision.

Also, they are quite expensive and are suitable for commercial industries.

Semi-automatic Paste Labelling Machine

This is a hybrid of a manual and an automatic paste labelling machine.

It requires operators to monitor and control it.

Also, it has a lower production capacity than the fully automatic paste labelling machine.

Besides, it is also less expensive than fully automatic versions.

Manual Paste Labelling Machine

These machines need operators to apply labels on products.

If there are no operators, the machines will lay idle.

They have minimal levels of technology and a low production capacity.

However, they are the cheapest of all these paste labelling machines.

How do Cold Paste Labelling Machines and Hot Paste Labelling Machines compare?

Cold paste labelling machines are suitable for applying labels on products that will experience cold environments.

Examples are products that will spend time in the refrigerator.

Hot paste labelling machines will apply labels on products that will experience hot environments.

These products are those that are in open spaces.

What are the Advantages of Paste Labelling Machine?

A paste labelling machine offers several advantages such as:

Time-saving

Paste labelling machines can label several products within a short time.

This allows you to meet the demands of your clients.

Production Capacity

Different paste labelling machines have different production rates.

This allows you to expand your production needs as per the client’s demands.

Maintenance

It is easy to repair and replace parts of a paste labelling machine.

Ease of Use

It is simple and easy to use the automatic versions of paste labelling machines.

This is because the machine will require minimal to no operator supervision.

Also, there are manual and semi-automatic versions that are easy to operate.

Support Equipment

A paste labelling machine can work hand in hand with other machines in the production line.

Examples include filling, capping, and packaging machines.

Cost-effective

This machine will enable you to meet your production needs while lowering your operational costs.

Accuracy

Paste labelling machines are accurate, reliable, and have minimal room for errors.

Sensors

Automatic sensors will minimize damages, hazards, and loss during paste labelling process.

What are the Limitations of Paste Labelling Machine?

The limitations of a paste labelling machine should not deter you from purchasing one.

These include:

Purchasing Cost

Technological advancements will influence the price of a paste labelling machine.

Fully automatic versions are expensive than semi-automatic and manual paste labelling machines.

This means the initial cost may be high depending on your production needs.

Expertise

The operator needs to have some knowledge on how to operate a paste labelling machine.

This means you need to spend time and money to train the operators.

Power Consumption

Large commercial paste labelling machines require a lot of power to operate efficiently.

What should you Consider when Buying Paste Labelling Machine?

Paste labelling equipment

Several paste labelling machines are available, and this may be confusing to a new buyer.

These machines have varying features and technical specifications.

Here are some factors to look out for when buying a paste labelling machine:

Production Capacity

This is the number of labels the machine will apply per unit time.

Fully automatic versions have a high production capacity than semi-automatic or manual paste labelling machines.

Hopper

Make sure the hopper holds adequate amounts of products.

This will allow you to save time during the labelling process.

Type of Paste

This machine can come as a cold and hot paste labelling machine.

Identify where your product will spend most of the time before buying one of these.

Application

The product you plan to label will influence the machine you can purchase.

For chemical products, ensure the machine can handle them.

Maintenance

Easy to maintain paste labelling machines will lower your production cost.

Ensure the spare parts are easy to acquire in the market.

Besides, being able to replace parts easily will minimize downtime during the labelling process.

Body Material

Select paste labelling machines that are of durable stainless steel.

Financial Budget

The amount you have will influence the type of paste labelling machine you can purchase.

However, always go for a machine that will meet all your production needs without compromising on quality.

Level of Technology

Technological advancements are ever developing even in the labelling industry.

The level of technology that a paste labelling machine has will influence its efficiency and reliability.

Efficiency

Always choose a paste labelling machine that will produce quality labelling processes.

Quality Standards

Always select paste labelling machines that comply with international quality standards.

This is to ensure the safety of operators and the products.

Also, it ensures the reliability, effectiveness, and acceptability of the labelling process.

Configuration of Machine

These machines come in varying shapes and sizes.

Ensure the machine you purchase will fit the work station available leaving room for operation and maintenance.

What are some Features of Paste Labelling Machine?

These features will vary from one machine to another.

The level of automation will influence the features available in a paste labelling machine.

Some of these features include:

• The efficiency of automatic versions is four times higher than manual machines.
• It has an open frame hence the operator can change parts easily.
• A programmable logic controller [PLC] with human-machine interface [HMI].
• Easy to disconnect parts that allow for ease of cleaning.
• Step motor enhances the machine, thus allowing it to operate for long hours.
• Sensors will minimize hazards and losses while improving quality.
• Stainless steel chassis with quality aluminum alloy anodic treatment.
• No-product no-label functionality.
• Fault alarm systems.

What are the Technical Specifications of Paste Labelling Machine?

Just like the features, the technical aspect of these machines also vary.

They include:

• It can handle a label width of between 25 mm to 200 mm.
• The label length it can handle is between 80 mm to 380 mm.
• It can handle container diameters of between 30 mm to 150 mm.
• The container height it can handle is between 30 mm to 260 mm.
• It comes with a capacity of up to 200 labels per minute.
• The label accuracy application is at ±1 mm.
• The power consumption can be 110 V or 220 V, with 50 Hz and 60 Hz.

What are the Uses of Paste Labelling Machine?

Several industries use a paste labelling machine in their production line.

Examples of these uses include:

Food Industries

Examples include label powders, honey, ready to drink juice,  dairy products, fruit juice, etc.

Water Packing Industries

These industries will pack water in bottles, label it, and sell them.

Pharmaceutical Industries

Major applications include dental products, syrup, medicine bottles, etc.

Cosmetic Industries

Some examples include lotions, hair oils, shampoo, lip balm, petroleum jelly, hair straightener, hair wash, etc.

Beverage Industries

These include soft drinks, beer, wine,  etc.

Chemical Industries

It majorly includes products like hand sanitizers, adhesive glue, rubber adhesive, dishwashing liquid, pesticides, etc.

Petroleum Industries

Examples include engine oils, lubricant oil, etc.

What are the Different Types of Labelling Machines available in the Market?

There are several labeling machines available for use.

They have different capabilities and include

Print and Apply Labeling Machine

This machine contains information that you can print on labels upon demand.

Retailers use it to print weight and price at the point of sale [POS].

These labels come with barcodes that you scan during checkout.

Hot Melt Labeling Machine

It will apply heat on the adhesive before you apply it to the product.

The adhesive is in a solid-state at room temperature, and once it melts, it can easily bond on products.

Wet Glue Labeling machine

The adhesive that this machine uses is in a liquid state at room temperature.

It is suitable for wet environments like the beverage industries.

Heat-seal Labeling Machine

This type of machine applies pressure on labels containing a heat-sealable material.

Pre-gummed Labeling Machine

It applies labels that are pre-coated with glue.

To activate it, you will spray it will water for it to stick.

Pressure-sensitive Self-adhesive Labeling Machine

This machine will use labels that contain glue.

A release paper holds the label and needs no water to activate the adhesive.

Its simplicity makes it a common label applicator in the market.

How does Wet Paste Labelling Machine and an Adhesive Labelling Machine Compare?

Wet glue paste labelling machine will use ordinary bond paper.

A wet glue paste labelling machine is suitable for standard cylindrical containers.

Adhesive labelling machines offer a clean label as it easily sticks to all surfaces.

How does Shrink Sleeve Labelling Machine and Paste Labelling Machine compare?

A shrink sleeve labelling machine offers more branding opportunities than a paste labelling machine.

Besides, a shrink sleeve labelling machine can handle any container shape and size.

A paste labelling machine can handle heavy and light containers.

On the other hand, a shrink sleeve labelling machine is suitable for lightweight containers.

A paste labelling machine can leave traces of glue on the surface of containers.

On the contrary, a shrink sleeve labelling machine will leave no traces of glue as it shrinks when you apply heat.

It is easy to recycle shrink sleeves than it is to recycle paste labels.

How does Semi-automatic Paste Labelling Machine and Fully Automatic Paste Labelling Machine compare?

These include:

Human Labor

A fully automatic machine performs all functions by itself, while a semi-automatic machine will need some human intervention.

Level of Technology

Besides, a fully automatic system has a lot of technology than a semi-automatic paste labelling machine.

Capacity

The production rate of a fully automatic system is higher than that of a semi-automatic system.

Accuracy and Efficiency

The labelling process is more accurate and efficient in a fully automatic machine than a semi-automatic machine.

Price

A fully automatic paste labelling machine is costlier than a semi-automatic machine.

How do Manual Paste Labelling Machines and Automatic Paste Labelling Machines compare?

Fully automatic paste labelling machine

Operators

Manual paste labeling machine always requires human involvement.

An automatic paste labeling machine will perform all tasks with minimal to no human involvement.

Cost

Manual machines are cheaper than automatic machines.

Operating Time

An automatic machine will label containers for long hours, while a manual machine is tedious to operate.

Production Capacity

Automatic paste labelling machines have a high production capacity than manual paste labelling machines.

Support Equipment

Integration of other production equipment is possible with an automatic paste labeling machine.

Automatic Sensors

Automatic paste labeling machines come with sensors that will automatically get rid of bad labels.

Control Panel

This component enables a single operator to monitor and control an automatic paste labeling machine.

Maintenance

Manual machines have fewer parts thus easy to repair and maintain than automatic machines.

How do you Improve the Efficiency of Paste Labelling Machine?

Maintaining a paste labelling machine ensures that it works properly and is durable.

Regularly apply an anti-rust treatment on stainless and iron parts to minimize corrosion.

Repair and replace faulty electrical components to avoid electrical shocks and fire hazards.

Conduct quarterly or semi-annual inspections to ensure all parts are in the best working conditions.

Lubricate all moving parts to minimize tear and wear.

Clean the conveyor system by removing dust, glue, or labels that might have got stuck.

Repair and replace faulty sensors and fuses to ensure the machine operates optimally.

Clean the machine and the sensors regularly to avoid the build-up of dust and moisture from the environment.

Replace broken and faulty motors with new ones to ensure a smooth operation.

Use genuine parts when replacing components to ensure the machine will not break down during operation.

Why is should you Label Products using Paste Labeling Machine?

Labelling products is vital since it will:

Identify the Product

Labels will be able to distinguish your product from other similar products.

Promote the Product

Appealing labels will attract consumers and make your product stand out from the crowd.

Provide Additional Information

This information will educate customers on how to use and handle the product.

Specification of Products

Similar products may come in different grades, and a label will make it easy to identify and differentiate them.

Legal Requirement

The law stipulates that manufacturers need to include information like:

1. Ingredients
2. Manufacture and expiry date
3. Batch number

What Types of Labels can Paste Labelling Machine Apply?

A paste labelling machine can apply the following labels:

Removable labels

This label has a custom feel to it.

It will safely bond on the surface of various types of containers.

Besides, it is simple to peel it and leave no sticky residue on the surfaces.

Also, it is a recyclable label that you can use over and over again.

An important thing to know is that reusable labels are quite expensive.

The limitations that a removable label has are:

1. Cold and hot climates.
2. Humid environment.
3. When using corrosive materials.

Smooth container surfaces provide a better bond than rough container surfaces.

However, if it stays for a long period on the container, it tends to stick permanently.

Non-removable labels

This is a one-time use label.

They have strong adhesives making them stick permanently on the surface of containers.

Peel, tack, and sheer capabilities enable the label to form strong bonds.

The durability of the label on the containers depends on:

1. Environmental factors
2. The adhesive
3. The surface of the bottle
4. Time of application
5. Type of application

What Quality Standards should Paste Labelling Machine Conform to?

These standards ensure health and safety for the public and the operators.

They are:

Food and Drug Administration [FDA] Quality Standard

FDA will protect public health by ensuring safety, efficiency, and secure drugs and biological products.

Current Good Manufacturing Practice [cGMP] quality standard

Current Good Manufacturing Practice quality standard ensures that the machine has:

1. Consistent manufacturing practices.
2. Conforms to international quality standards.
3. Produces quality labels.

European Union CE marking

All companies in the world accept this quality standard even though it applies to European Economic Areas.

Restriction of Hazardous Substances [RoHS]

This standard assists in reducing environmental effects and health impacts.

It ensures the machine will not produce any harmful substances during its operation.

What Factors Determine Price of Paste Labelling Machine?

They include:

• Automation
• Brand
• Country of origin
• Production capacity
• Design of the machine
• Supply and demand
• Market conditions and economy
• Discounts and sales
• Model and features
• The physical state of the machine

How will Paste Labelling Machine Grow your Business?

The machine can:

• Increase production, sales, and profit margins.
• Lower operational costs.
• Improve label quality.
• Improve hygiene and aesthetic appeal.

Are there Design Specifications for Paste Labelling Machine?

Yes, they allow you to customize the machine and include:

• Changeover
• Body material
• Maintenance
• Configuration

What Product Material can you use with Paste Labelling Machine?

A paste labeling machine can apply labels on container material such as:

• Fiberglass
• Steel
• Plastic
• Glass
• Aluminum

Which Information should be on Label that Paste Labelling Machine applies?

The information includes:

• Storage instructions
• Net weight
• Name, address, and location of the manufacturer
• Manufacture and expiry date
• Nutritional information
• Allergy warnings
• Batch number
• Ingredients of contents in bottles
• Description of contents in bottles

How can you Troubleshoot Paste Labelling Machine?

Troubleshooting ensures the operator solves problems after identifying them:

Labels Falling Off

Minimize the amount of adhesive.

Labels Misalignment

Adjust the machine while minimizing the amount of adhesive.

Curling Labels

Use stronger adhesives, adjust compression levels, and use dry containers.

Depending on your specific needs and requirements, SaintyCo offers a range of automatic labeling machine including flat surface labelling machine and automatic two side labeling machines.

In case you have questions or inquiry about paste labeling machine, you can contact us now.