TM-100 Tabletop Twin-Channel Tablet / Capsule Counting Machine

Tablet and Capsule Counting Machine: The Ultimate FAQ Guide

In this guide, you will find all information about the tablet and capsule counting machine.

From parts, working principle, benefits, technical specifications to troubleshooting process – you will find all information you’re looking for right here.

Keep reading to learn more.

What is a Tablet and Capsule Counting Machine?

This is a machine that will assist you in counting capsules and tablets that you produce.

It enables you to count all kinds of shapes and sizes of capsules and tablets.

What are the Advantages of using a Tablet and Capsule Counting Machine?

A tablet and capsule counting machine has several advantages for your company.

These include:

Capsule counting machine

· Machine Variation

A tablet and capsule counting machine can come with various specifications.

This allows one to choose the one that will meet your production needs.

· Time-saving

These machines will perform the counting process within a short time.

· Accuracy

A tablet and capsule counting machine has a counting error of less than 1%.

This means the counting will be reliable and will prevent any wastage.

· Quality Control

A tablet and capsule counting machine helps to minimize the chances of these products breaking during the counting process.

This means the end product has the best quality.

· Hygienic

Using a tablet and capsule counting machine ensures the tablets and capsules remain as hygienic as possible before packing.

· Reduces Costs

This machine saves labor cost and time and especially the automatic ones.

Manual tablet and counting machines will otherwise require personnel which increases labor costs.

· Ease of Operation

For machines that have a programmable logic controller and human-machine interface, it is easy to operate.

· Ease of Maintenance

These machines are easy and simple to maintain as it requires regular cleaning and greasing.

· Increase in Output

Depending on the type and size of the machine, you can count several capsules and tablets per unit time.

· Flexibility

A tablet and capsule counting machine can count various types and shapes of capsules and tablets.

Once you set the machine as per the capsule or tablet, it will perform this task effortlessly.

· Portability

There are tablet and capsule counting machines that are easy to move around as they come in small sizes.

It allows one to relocate the machine as per the production needs in the production unit.

· Safety

It is safe to operate the machine especially the automatic versions.

This is because the machine performs all tasks by itself with less human involvement.

· Automation

Automatic tablet and capsule counting machines require less human labor.

This means an operator can single-handedly monitor and control the machine from a single standpoint.

Are there Limitations to using Tablet and Capsule Counting Machine?

Despite the advantages of using a tablet and capsule counting machine, it has some limitations.

Some of them include:

· High Purchasing Price

Tablet and capsule counting equipment come in different price ranges.

Automatic versions require one to part with a lot of money when purchasing and installing.

· Training of Operators

The type of tablet and capsule counting machine determines if you need to train the operators.

Some machines have a high level of technology that will require training before operation.

· Sensor Errors

These errors occur when dust accumulates on the sensors during the counting process.

· Design Variations

There are several designs in the market, and this can confuse one when selecting a machine.

Which Industries use a Tablet and Capsule Counting Machine?

Several industries use a tablet and capsule counting machine, and they include:

• Pharmaceutical industries
• Food industries
• Health industries
• Chemical industries
• Cosmetic industries

Automatic capsules counting

What Types of Tablet and Capsule Counting Machines are available in the Market?

Many tablets and capsule counting machines exist in the market today.

They have differences and also share some common ones such as a durable stainless steel design.

The basic classification includes:

Fully Automatic Tablet and Capsule Counting Machines

Automatic machines are known for their high production capacity and accuracy.

Also, this machine will be able to count all kinds of tablets and capsules that you manufacture.

It is easy to use them as they come with a programmable logic controller and a human-machine interface.

This means the operator can monitor all operations from a single station.

Besides, it has sensors that can detect errors and warn the operators in due time.

They are the most expensive machines due to their high level of technology.

Semi-automatic Tablet and Capsule Counting Machines

This machine uses both manual and automatic transmission systems in its operations.

It requires more operators than fully automatic versions.

The machine is fast and reliable than the manual versions.

· Manual Tablet and Capsule Counting Machines

Despite being cheaper than automatic versions, these machines have a low production capacity.

The machine needs operators to manually conduct the counting procedure hence it is time-consuming.

Levels of accuracy and reliability are lower than automatic versions.

These machines are suitable for small industries.

What are the Components Tablet and Capsule Counting Machine?

Several components that make up a tablet and capsule counting machine include:

Touchscreen Display

This system has a PLC and HMI where the operator can monitor and control all the counting operations.

Sensors

The sensors will detect and count capsules and tablets in the system.

Motors

They will provide the mechanical force to the conveyor systems enabling them to move.

Rejection Unit

It will eliminate capsules and tablets that are of poor quality.

Conveyor System

It will assist in moving products from one part of the machine to the other.

Hopper System

This system will accept tablets and capsules that come from tablet compressors or capsule fillers.

Feeder System

These trays will receive all capsules and tablets that come from the hopper system.

Electrical Cabinet

This part consists of all electrical components that will power up the machine.

How does Tablet and Capsule Counting Machine Work?

Here is the working principle of a tablet and capsule counting machine:

Preparation

This involves ensuring the machine is in perfect working condition.

The operator will fill in the parameters into the machine before the counting process.

Feeding

Tablets or capsules will enter the machine via the hopper unit.

The hopper regulates the number of capsules or tablets that enter the feeder tray.

The conveyor belt receives the products from the feeder tray.

Counting

Sensors will automatically detect how capsules or tablets move via the conveyor belt and count them.

Also, the rejection system will eliminate tablets or capsules that do not meet quality standards.

The PLC will show the counting process indicating the number as well.

Why is it Important to Count Tablets and Capsules?

Some reasons to count tablets and capsules include:

• Ensures that one packs the correct number of capsules or tablets.
• Helps you know the exact number of capsules or tablets that will fill a container.
• Determines production capacity.

What are the Features of a Tablet and Capsule Counting Machine?

The features may vary depending on the type of machine that you have.

For instance, manual machines have different features than automatic capsule counting machines.

Here are some features of these machines:

• Stable operation and low now levels.
• The accuracy level of less than 0.1%
• Stainless steel 304 body design.
• Anti-dust system.
• Touchscreen PLC and HMI system with an intuitive graphic interface.
• Compact design.
• Full GMP-compliant designs.
• Easy maintenance.

What are the Technical Specifications of a Tablet and Capsule Counting Machine?

The technical specifications also vary from one machine to another.

Here are some of them:

• Capsule size counting capabilities of between 0 and 5.
• Tablet size of between 5 to 22 mm in diameter.
• The gas consumption rate of 36 to 45 L/min.
• Counting speed of 300 and 1000 capsules or tablets per minute.
• A voltage of 380 V or 220 V, 3 Phase, and 50 to 60 Hz.
• Average weight of 1000 kg.

What Support Equipment can you Integrate with a Tablet and Capsule Counting Machine?

There is various support equipment you can use with a tablet and capsule counting machine.

Some of them include:

• Capsule filling machine.
• Capsule and tablet packing machine.
• Bottle labeling machine.
• Tablet compressing machine.
• Cotton inserter.
• Bottle unscrambler.
• Capping machines
• Injection bottle cleaner.

What are the Quality Standards that a Tablet and Capsule Counting Machine should conform to?

Quality standards that a capsule and tablet counting machine should conform to ensure health and quality standards.

· Food and Drug Administration [FDA] Quality Standard

FDA will protect public health by ensuring safety, efficiency, and secure drugs and biological products.

· European Union CE Marking

All companies in the world accept this quality standard even though it applies to European Economic Areas.

· Current Good Manufacturing Practices [cGMP]

Good Manufacturing Practice quality standard ensures that tablet and capsule counting machines have:

1. Consistent manufacturing practices.
2. Conforms to international quality standards.
3. Produces reliable counting results.

· Restriction of Hazardous Substances [RoHS]

This standard assists in reducing environmental effects and health impacts.

How can a Tablet and Capsule Counting Machine Benefit your Business?

There are several ways a tablet and capsule counting machine will benefit your business some of them including:

· Increase in Production

Using a tablet and capsule counting machine ensures that you count as many products within a short time.

Besides, automatic machines are fast and reliable at counting than manual machines.

· Increase in Sales and Profit

Being able to count tablets and capsules quickly means you will meet your client’s needs.

This will lead to more sales and profits.

· Lower Recurring Costs

Using automatic tablet and capsule counting machines will lower your production costs.

This is because it requires less human involvement to manage and operate it.

· Reliable Counting

Using this machine will produce reliable counting of capsules and tablets.

Also, automatic versions will be reliable and faster regardless of the speed of the conveyor system.

· Quality Capsules and Tablets

This machine has sensors that will detect and reject substandard capsules and tablets.

It will ensure that quality products move to the next stage.

How do you Conduct a Factory Acceptance Test on a Tablet and Capsule Counting Machine?

Factory acceptance tests involve testing and inspecting the machine by the manufacturer before the buyer receives it.

It helps determine if the machine meets the specifications set by the manufacturer.

The following are the steps on how to conduct a factory assessment test [FAT]:

· Preparation Stage

Tablet and capsule counting machine manufacturer presents the FAT procedure to the client.

The client then reviews and approves it.

The manufacturer then tests the equipment once the client approves the FAT procedure.

· Documentation Stage

The manufacturer gathers and reviews many documentations during the FAT procedure.

Besides, the manufacturer will provide these documents before, during, and after the FAT procedure.

· Testing Stage

In this stage, you will test all components of the tablet and capsule counting machine.

This ensures that each component is in the best working condition and meets the set standards.

What Types of Tablets and Capsules can a Tablet and Capsule Counting Machine Handle?

Tablet and capsule counting machines can handle different types of capsules and tablets.

Here are some of them:

· Capsules

Examples include:

1. Hard-shelled capsules
2. Soft-shelled capsules

· Tablets

They include:

1. Chewable tablets
2. Effervescent tablets
3. Hypodermic tablets
4. Sublingual tablets
5. Dispersible tablets
6. Buccal tablets
7. Uncoated tablets
8. Prolonged-release tablets
9. Modified-release tablets
10. Soluble tablets
11. Implantable tablets
12. Molded tablets

How do you Troubleshoot Tablet and Capsule Counting Machine?

Troubleshooting involves solving common issues with the tablet and capsule counter machine:

 Tablets and capsule counter

Alarm Sound

The alarm system can go off due to:

1. No bottles in the system in which you solve by placing bottles.
2. Dusty sensors which you can clean.
3. Using white bottles that reflect a lot of light which means you need to lower the light level.

Capsules and Tablets Spilling from Bottles

This happens when there is a large gap between the bottles and the filler dropper.

Correct the height of the filler dropper to be in line with the bottles.

Inaccurate Counting

This can be due to erroneous counting and end time.

Adjust the photoelectric sensor making sure the time is in milliseconds.

Malfunctioning Counting Systems

The cause of this can be dusty or faulty sensors.

Clean, repair, or replace the faulty sensors.

Jamming Tablets and Capsules

High speeds might cause this issue.

Correct the vibration of the feed track to solve this problem.

Faulty Bottle Stand

It might be due to inaccurate bottle timings or bad spacing in the conveyor system.

Use the control panel to adjust this issue appropriately.

What Factors Determine the Price of a Tablet and Capsule Counting Machine?

Here are the factors that determine the price of a tablet and capsule counting machine:

· Automation Level

Automatic tablet and capsule counting machines will cost more than manual machines.

· Manufacturer

Some manufacturers have a high reputation when it comes to manufacturing tablet and capsule counting machines.

They have a lot of experience hence the machines they make will cost more.

· Country of Origin

It is known that machines that come from China will fetch a low price than other countries.

· Production Capacity

Tablet and capsule counting machines that have a high production capacity will cost more.

· Dimension of the Machine

Large commercial machines will cost more than small portable tablet and capsule counting machines.

· Supply and Demand

Businesses will compete for available machines when the demand goes up and the supply is low.

This means the price of the machine may arise since it is in high demand.

On the contrary, when the market has an over-surplus of machines, the price will go down as demand is low.

· Market Conditions and Economy

When market conditions are bad, the machine may fetch a lower price as buyers are not willing to pay a higher price.

· Model and Features

It is easy to sell standard models than it is to sell specialized models.

A model that has outstanding features will demand a high price.

· Condition

If the machine is in poor condition, it will not fetch a good price.

Besides, old machines that are well-maintained will sell for a good price.

A machine that has undergone several repairs and maintenance will fetch a low price.

· Age

How old the machine is will determine its price since depreciation happens over time.

As time goes by, the machine may be outdated as new and efficient machines emerge.

· Ability to Inspect and Test

Being able to inspect and test the machine in person will make a huge difference in the price.

Seeing the condition and its ability to conduct the counting process means you can pay a high price.

How should you Maintain a Tablet and Capsule Counting Machine?

Maintaining a tablet and capsule counting machine will ensure it lasts for a long and meets its production standards.

Lubricate all moving parts to minimize tear and wear.

Repair and replace faulty photoelectric sensors.

Clean the machine and the sensors regularly to avoid the build-up of dust from tablets and capsules.

Repair and replace faulty electrical components to avoid electrical shocks and fires.

Conduct regular inspections either quarterly or semi-annually to ensure all parts are in good working conditions.

Replace broken and faulty motors with new ones.

Use genuine parts when replacing components to ensure the machine will not break down.

At SaintyCo, we offer a range of tablet and capsule counting machines depending on your unique requirements and specifications.

Contact SaintyCo today for all your tablet and capsule counting machines.