I know you’re looking for high performance and reliable chocolate making machine.
Or, you want to learn more about chocolate making machines.
Whichever the case, this guide covers everything you need to know about chocolate making equipment.
Whether you’re a newbie or an expert, read this guide if you want to skyrocket your chocolate production business.
Keep reading to learn more.
- What are the Main Uses of Chocolate Making Machine?
- What are the Advantages of Chocolate Making Machine?
- How do you Classify Chocolate Making Machines?
- What are the Main Parts and Components of Chocolate Making Machines?
- What are the Different Belt Types available for Chocolate Making Machines?
- How does Chocolate Making Machine Work?
- What is the Difference Between Chocolate Making Machine and a Chocolate Wrapping machine?
- What are the Quality and Safety Standards of Chocolate Making Machine?
- How does Chocolate Making Machine and Candy Making Machine Compare?
- Can Gummy Making Machine be Used for Chocolate Making?
- Can you Use Chocolate Making Machine to Print Chocolate?
- What is Chocolate Making Machine Risk Assessment?
- How do you Conduct a Risk Assessment for Chocolate Making Machines?
- What is Factory Acceptance Testing (FAT), and Why is it Required for Chocolate Making Machine?
- How is FAT done for Chocolate Making Machine?
- Is Chocolate Making Machine the Same as the Chocolate Molding Machine?
- How do you Choose Molding for Chocolate Machine?
- What is the Maximum Output of Chocolate Making Machine?
- How do you Maximize Throughput for Chocolate Making Machine?
- How do you Troubleshoot Chocolate Making Machine?
- What Support Equipment will you Need alongside Chocolate Making Machine?
- How Much does Chocolate Making Machine Cost?
- Why Should you Choose New Chocolate Making Machine over a Used One?
- What is the Necessary Documentation for Validating Chocolate Making Machines?
- What are the Considerations when Choosing Chocolate Making Machine?
- How do you Maintain and Clean Chocolate Making Machine?
- What are the Regulatory Requirements for Chocolate Production?
What are the Main Uses of Chocolate Making Machine?
Chocolate Production Line
A chocolate-making machine consists of components you employ in combining food substances to make modular blocks you call chocolate.
Chocolate-making machines encompass depositors, heating equipment for molding purposes, cooling channels, equipment for demolding, among others.
Chocolate-making machines allow you to make chocolate products as confectionary or supplements.
Consequently, you find chocolate-making machines prevalent in the food and nutraceutical industry.
There are several chocolate candy products available in the market, courtesy of chocolate-making machines.
Additionally, you can find some protein supplements provided as chocolate bars.
You find chocolate making machine useful in several ways, including:
- Making various types of chocolate candy by amalgamating different substances.
- You can use a chocolate machine to coat chocolates with different additives or flavors to suit your taste.
- Chocolate machines include those you employ in packing chocolate to present them in the market.
- Chocolate machines allow you to develop brands by providing unique labeling and packaging.
- A chocolate machine is useful in helping you determine the appropriate standard of chocolate production.
What are the Advantages of Chocolate Making Machine?
You have different types of chocolate-making machines that enable you to make different varieties of chocolate.
Using a chocolate-making machine affords you the following advantages:
Operating a chocolate-making machine is simple regardless of the automation level, allowing you to make various chocolate products.
When using the chocolate-making machine, different mechanical constructions allow you to simply execute processes such as mixing and molding.
Efficiency in chocolate making allows you to make the most chocolate products at least production costs with minimal wastefulness.
Using a chocolate-making machine saves you costs related to labor as is in the cottage industry.
Furthermore, when using a chocolate-making machine, you observe reduced wastefulness as you achieve close control of the processes.
Consequently, you can enhance your production without adjusting your costs upward.
Using a chocolate-making machine beats hand-made preparation of chocolates in the speed of processing and volume.
When you use a chocolate-making machine, you spend less overall time per unit, allowing you to maximize your output.
By reducing the time to make a single chocolate piece using a chocolate-manufacturing machine, you increase production volume.
Mechanization allows you to multiply your productivity by simplifying the preparation processes involved in chocolate making.
When making chocolate for the mass market, you have to attain consistency in quality and quantity.
Using a chocolate-making machine allows you to achieve high accuracy levels by its consistent processes during production.
You can execute multiple production runs using this confectionery machine and come up with similar products every time.
For instance, when making chocolates, you find the measures taken for precise ingredients, enhancing accuracy.
How do you Classify Chocolate Making Machines?
There are several different types of chocolate-making machines available in the market.
These machine types serve a particular purpose or role in the chocolate production process.
Chocolate-making equipment exist as production lines, including several types of equipment to facilitate different processes in chocolate making.
Some of the common equipment employed includes chocolate molding plant, depositing machine, coating machine, and packaging machine.
However, you can generally classify chocolate-making machines as follows:
1) Manual Chocolate Making Machine
This chocolate manufacturing machine type depends on human efforts to execute the processes involved in the chocolate-making.
When using a manual chocolate-making machine, for instance, you mix the ingredient using a hand-controlled mixer.
Furthermore, you use a manually operated depositor to release the chocolate concentrate to the moulds before manually separating the hardened chocolate.
A manual chocolate-making machine is, therefore, labour-intensive, requiring several operators to meet a production schedule.
Additionally, the production time using a manual chocolate-making machine is long, resulting in a low output per unit time.
However, acquiring a manual chocolate-making machine costs the least among the machine classifications.
2) Semi-automatic Chocolate Making Machine
With a semi-automatic chocolate-making machine, you have processes that you fulfill using human effort while others are automatic.
The semi-automatic machine helps you automate complex processes such as depositing and molding where you need high accuracy levels.
Otherwise, you manually carry out operations such as weighing ingredients and feeding them to the chocolate-making machine hopper.
You achieve a higher production output when using a semi-automatic chocolate-making machine compared with a manual one.
3) Fully Automatic Chocolate Making Machine
A fully automatic chocolate-making machine requires the least human effort or intervention in the chocolate-making process.
The processes from mixing to depositing, moulding, cooling, coating, and finally wrapping involve automatic controls.
A fully automatic chocolate machine employs a host of sensors and PLCs to direct the chocolate-making operations.
You only require human effort when issuing programming instructions through the HMI control panel.
You attain higher efficiency levels and productivity using a fully automatic chocolate-making machine.
When using this machine, the chocolate-making process is faster, allowing you to produce more chocolates per unit of time.
The fully automatic chocolate-making machine demands a high price compared to other chocolate-making machines.
However, you benefit from the low operational costs it has due to the reduced labor needs.
PLC Controlled Automatic Chocolate Making Machine
What are the Main Parts and Components of Chocolate Making Machines?
There are several parts and components you find present in a chocolate-making machine.
With the help of these parts and components, you achieve chocolate production with the desired shape, size, and composition.
Parts of a chocolate-making machine can be basic, contemporary, or customized and includes the following:
The main unit of a chocolate-making machine is a durable and rigid unit that connects all the other components.
The main unit provides physical support as well as the electrical connections required by the chocolate-making processes.
In the chocolate-making process, you use the tamper in heating and mixing the ingredients.
You achieve pre-crystallization during this process, where you use defined temperatures.
Chocolate And Granule Mixer
When making chocolate, you can add granules to improve the consistency of the end product.
A chocolate-granule mixer allows you to facilitate the mixing process efficiently and effectively.
The chocolate-making machines’ electrical unit facilitates the power distribution to enable the functioning of various components.
Various parts and features of the chocolate-making machine need the power to operate, such as the conveyer belt.
However, different components require different power values for effective functioning.
The electrical unit shares out the input power to the areas needed accordingly.
After mixing and cooking the chocolate ingredients, the mixture transfers to the depositors to release the mold plates.
The transfer is via a pipe mechanism with the chocolate pump providing suction from movement.
When making chocolate, you are at liberty to produce chocolate in different shapes and sizes.
A mold allows you to make chocolate in your desired shape and size.
Consequently, when making chocolate of different shapes and sizes, a mold loader allows you to swap between the changes.
You achieve a different production mix of chocolate in this way.
Depositors allow you to release material mix into the mold for solidification into the desired chocolate shape and size.
You can use different depositor types to fill up your mold plates and achieve chocolate with the desired composition.
The depositors also allow you to add extra substances in your chocolate, such as raisings, nuts, and ground cookies.
Consequently, you achieve chocolates with different compositions to cater to different tastes in the market.
Depositions provided by the depositor can be in granular form, solid form, or liquid form.
Consequently, the type of depositor you employ depends on the desired composition of the end-product.
The vibrating table facilitates the movement of the mold plates and the separation or setting of the material.
The vibrating table is a bench-like component that shakes at different frequency levels depending on the mold characteristics.
A chocolate-making machine’s control system encompasses a control panel with a user interface alongside programmable logic controllers.
A control system allows you to comfortably and efficiently control the chocolate molding process through systematic controls.
Some of the common features you find within a chocolate-making machine’s control system includes:
- On/off switch knobs or push buttons.
- Frequency drives capable of variation.
- Fuses and circuit breakers.
- Process controllers for elements such as temperature and feed rate.
- Emergency buttons and limit switches for safety.
The granular feed unit releases granules into the filled molds to achieve desired consistency and roughness.
The granular dosing employs control of pneumatic means to achieve the release process.
The cooling tunnel ensures the chocolate molds cool into solid formation, ready for the package.
The tunnel eliminates heat which you observe results from the heat-intensive molding process.
An elaborate fan system in the tunnel is responsible for the cooling process through forced air conduction.
The transport system of a chocolate-making machine includes the components and structures powering movement.
You observe movement in the chocolate-making machine within the cooling tunnel, the depositors, and the pipe system.
Gear mechanisms, conveyor belts, and hydraulic systems enable movement within the chocolate-making machine.
Consequently, this allows the chocolate-making process to be efficient as the chocolate transfers across all stages.
The mold plates transfer via a cooling tunnel where excess heat is lost through fans’ forced air conduction.
A mold unloader transfers the chocolate molds from the cooling tunnel for other chocolate-making procedures.
Safety is a prime feature when working with any machine, including the chocolate-making machine.
You have to be safe and protected as an operator when running and monitoring the machine’s functions.
Furthermore, the process has to be safe to ensure the chocolate produced is suitable for consumption without harmful content.
The chocolate-making machine has safety features powered by sensors that closely monitor various aspects.
Common aspects under the control of the machine’s safety features include temperature and pressure.
Sensors can also catch unwanted elements in the chocolate, such as metal traces and other material intrusions.
What are the Different Belt Types available for Chocolate Making Machines?
You find conveyer belts useful in the chocolate-making machine as they aid the movement of chocolates during processing.
For instance, when conducting the cooling process, the conveyer belt furnishes the chocolates through the cooling tunnel.
Conveyor belts you employ in your chocolate-making machine are typically of a non-stick nature to minimize greasing.
You can also use non-adherent belts for your chocolate-making machine due to their aggressive resistance to a gluey dough.
Common belt types available for your chocolate making machine are:
The silicone belt has food-grade certification possessing elevated resistance to fats and oils from plants and animals.
These belts are non-stick, offering you impressive performance when used for making glutinous chocolate products.
You can use silicone belts across wide temperature ranges due to their impressive thermal qualities.
Consequently, you find silicone belts aptly suited for the cooling tunnels.
Standard Polyurethane Belts
You can apply different covers for the standard polyurethane belts, such as matt, embossed and glossy covers.
These belts exhibit remarkable resistance to oily and fatty substances maintaining good hygiene levels.
The standard polyurethane belts also exhibit crack and abrasion resistance offering you increased flexibility when used for applications with sharp edges.
You can employ these belts on belt configurations with a wedge shape and even lateral scape.
Thermoplastic Polyurethane Belts
TPU belts are impermeable with the non-stick property, offering you an impeccable transfer of chocolates and positioning.
The construction of these belts is such that you experience reduced chocolate build-up below the product.
Additionally, you can use these conveyor belts in low-temperature conditions and constructions with sharp edges.
Consequently, TPU belts offer you the best in product transfer when it comes to chocolate-making machines.
How does Chocolate Making Machine Work?
The process of making chocolate a chocolate-making machine is one you find interesting and elaborate with several processes and steps.
Making chocolate begins with raw materials and ends with a wrapped and packaged bar or a chocolate item.
You make chocolate from cocoa beans alongside other ingredients such as milk powder and sugar.
Using other ingredients enhances the chocolate’s flavor to suit different palates.
Extracting the cocoa strain from the beans involves sifting through the beans and carrying out a roasting process.
You find cocoa as the main ingredient lends its dark brown color to the chocolate.
You then deshell the beans to extract the flesh inside for further dry processing and sorting.
These cocoa nibs contain the desired pigments necessary for the chocolate-making process.
You convert the cocoa nibs into cocoa concentrate through a grinding and heating process.
The resulting concentrate has a tart taste and is commonly known as unsweetened chocolate.
The grinding process involves a lot of frictional force, which results in heat generation.
The heat converts the state of your cocoa nibs from dry solid matter to a slurry.
Additionally, any fats contained in the nibs burn under the heat condition leaving a less impure concentrate.
Blending the Ingredients
You add other ingredients to the cocoa syrup, such as milk powder, glucose, and sugar.
Extra ingredients work to enhance the relish of the chocolate to suit different palates.
You conduct the mixture to form a homogenous mix with a desired level of consistency.
After that, you channel the homogenous mix to the next phase of the production process that involves molding.
The molding process of chocolate is typically automated, allowing you to effectively achieve chocolates in different shapes and sizes.
A successful molding process requires a well-functioning machine in good functional condition.
You first set your machine to the appropriate parameter values before commencing the molding process.
Thereafter, you load the available molds to the mold loader, where they’ll be available for mold selection.
The mold plates move to the depositing area, where the depositor releases the chocolate concentrate into the molds.
The chocolate concentrate at the depositor is courtesy of a pipe system enabled by a suction created by a pump.
The depositor employs servo control-assisted pistons that release chocolate concentrate in the desired mold quantity.
A cam-profile setup controls the depth of fill where a defined precision level is desired.
Automation allows you to achieve a high success rate of filling the molds with minimal waste.
You can add extra ingredients such as raisins and nuts into the molds suing special depositors.
You can evenly spread the chocolate deposits in the mold using a spreader.
Thereafter, an actuator turns the mold plate over a flat surface using pneumatic controls.
Chocolate Molding Machine
Chocolate from the molding section requires cooling to eliminate excess heat.
Packing the chocolates while hot can cause packaging problems such as shrinking the wrapping material.
Cooling takes place in a cooling tunnel where a series of fans initiate forced conduction.
The position of the fans allows you to achieve even cooling with temperature sensors monitoring the temperature values.
Another conveyer belt with systemic vibrations picks up the mold plates at the termination of the cooling tunnel.
Vibration allows the repositioning and even distribution of the chocolate within the molds.
At the vibration conveyor’s termination, a mold unloader awaits with a pneumatic-powered actuator that flips the mold plates.
The solid chocolate formation proceeds to the final phase.
The packaging process is automatic, where you have programmed machines that envelope the chocolate pieces in wrapping fed from a hopper.
When packaging chocolate pieces, the production speed determines the speed of packaging,
Packaging of chocolate involves individual wrapping using materials such as cellophane, aluminum foil, and polythene.
After that, you can package the chocolate in batches according to number or weight in carton boxes for distribution purposes.
What is the Difference Between Chocolate Making Machine and a Chocolate Wrapping machine?
A chocolate-making machine allows you to produce chocolate products by uniquely preparing a set of ingredients.
You can use cocoa beans, milk, sugar, and other ingredients to make chocolate using a chocolate-making machine.
The chocolate-making machine encompasses different parts such as the mixer, depositor, and molder.
These parts allow you to prepare the chocolate ingredients and convert them into chocolate pieces of a desired shape and size.
On the other hand, a chocolate wrapping machine allows you to preserve the freshness of chocolate, thereby extending its shelf life.
Chocolate wrapping entails enclosing chocolate in food-grade material such as paper, foil, or polythene.
You can undertake different wrapping processes for your chocolate, including fold wrapping, foil wrapping, coin wrapping, and bar wrapping.
Chocolate Fold Wrapping
With the fold wrapping machine, the process automatically envelopes the chocolate item in bar or tablet form.
You can execute a double film wrap using the fold wrapping machine with an aluminium wrap and a polythene cover.
Additionally, when using a fold wrapping machine, you can use secondary wrapping over the primary wrapping.
Both polythene and aluminium foil paper provide decent materials for use as wrapping materials.
The wrapping process using a fold wrapping machine is synonymous with enveloping, where you wrap the chocolate item simultaneously.
You employ a double wrapping technique with a folding machine while using a single wrapper is also possible.
The fold wrapping machine automatically seals the wrapping according to the program information.
Upon enclosing a chocolate bar, you seal the top, and another bar falls in line.
Using the fold wrapping machine attracts the following benefits:
- With a fold wrapping machine, you can position it randomly, including horizontally, to access several outlets at any given time.
- You can employ the fold wrapping machine to different chocolate types without difficulty due to its high flexibility.
- The fold wrapping machine is highly efficient as it employs a tracing system for the color marks.
- You achieve increased accuracy and speeds using the fold wrapping machine due to automation, thus improving productivity.
Chocolate Foil Wrapping
A foil wrapping machine is useful when wrapping chocolate items in spherical shapes utilizing foil paper.
Acquiring and installing a foil wrapping machine is expensive, while errors in operation can result in extended downtime.
When using the foil chocolate wrapping machine, you need to ensure the processing process is complete and the wrappings ready.
Accordingly, the wrapping process begins as the chocolate item comes to the end of the production line.
In preparation for the wrapping process, you load the wrappers into an automated feeder from where it unrolls.
You set the specifications to guide the wrapping process via inputting programmable instructions into the control panel.
The foil wrapping machine encloses chocolate items in spherical shapes as they leave the production line.
A primary wrapping is sufficient for the foil wrapping machine, enclosing the item carefully in foil paper.
Upon completely covering a chocolate ball, you cut the wrapping to separate each item.
Thereafter, you execute a sealing process that preserves the freshness of the chocolate until delivery to consumers.
The sealing process is at the end folds, where you employ an adhesive or use laser heat to bind the edges.
Sealing conceals the item preventing entry of foreign organisms and dirt that can negatively affect the chocolate item.
The associated advantages to this wrapping machine include:
- The foil wrapping machine is automatic, requiring low operational costs with its reduced labor needs.
- You can repeatedly alter the wrapping dimensions by employing the foil wrapping machine courtesy of a converter method.
- It is easy to operate a foil wrapping machine with the control panel and PLC control.
- The operation of a foil wrapping machine is quick, with the results admirable.
Chocolate Coin Wrapping
A coin wrapping machine allows you to wrap a chocolate piece in a coin form hence the name.
You find such machines presently employ Bristol type of paper when wrapping rather than chromo.
However, the coin wrapping machine costs a lot in acquiring and installing it, making it prohibitively expensive.
Furthermore, the size requirements of a coin wrapping machine necessitate more space needs.
You find the following benefits in using coin wrapping using your chocolate making machine:
- The machine is simple to operate thanks to the automation provided by the servo control.
- You experience reduced noise levels using the coin wrapping machine, creating a conducive environment for working.
- Automation of the coin wrapping machines allows for faster processes such as feeding, filling, and packaging.
- You can simply use a control panel to alter the program instructions fed to the machine without complications.
- The coin wrapping machine has enhanced safety functionality with sensors that capture any faults or functional issues.
Chocolate Coin Wrapping Machine
Chocolate Bar Wrapping
The chocolate bar wrapping machine allows you to seal chocolates presented in bars using foil paper or aluminium wrapping.
You find many chocolate products employ the bar wrapping machine for their packaging solution.
You can choose among the following bar wrapping machines: the bar fold, the bar horizontal flow, and the bar cartoning.
Employing the chocolate bar wrapping machine affords you the following benefits:
- With a chocolate bar wrapping machine, you have a wide design selection with an outcome of admirable wrapping quality.
- You can employ different wrapping approaches using the chocolate bar wrapping machine, including cubing and enveloping.
- Controlling the chocolate bar wrapping machine is less tasking with the simple controls provided to accompany its user-friendly features.
- You can greatly influence the quality and production output of the chocolate bar wrapping machine due to automation.
What are the Quality and Safety Standards of Chocolate Making Machine?
The quality and safety standards of a chocolate-making machine ensure the machine conforms to the industrial set standards.
Quality standards describe the adherence to the set processes in manufacturing the machine and in the execution of its function.
Safety standards of the chocolate machine ensure using the machine doesn’t pose any risk of harm to persons.
Furthermore, safety standards guide the chocolate-making process, ensuring they’re okay for consumption.
Some applicable quality and safety standards of the chocolate making machine include:
The Food and Drug Administration (FDA) is a watchdog for food and drug substances and equipment, ensuring conformity to available standards.
You use the chocolate-making machine in candy production consumed by humans, thereby falling under their jurisdiction.
The International Standard Organization confers various certifications across industries, including chocolate-making machine manufacturers.
You receive an ISO certification upon conforming to the specific guidelines in the making of your chocolate-making machine.
Other quality standards include RoHS, CCC, and CE amongst others.
Of course, the chocolate making machine must also comply with the cGMP requirements.
How does Chocolate Making Machine and Candy Making Machine Compare?
You employ the chocolate-making machine solely in making chocolate as candy.
The chocolate-making machine entails parts and components suited for the preparation of chocolate ingredients.
A candy-making machine is a general-purpose machine you can organize to make different types of candy.
By adjusting processes and configuring the programmable controls, you use a candy-making machine to make different candy types.
You can compare the chocolate-making machine and the candy-making machine on several grounds with some similarities and differences.
Some common grounds you can compare these two machines include:
The chocolate and candy coating process typically succeeds the molding process where there is an extra layer application to enhance quality.
There are several methods at your disposal when coating chocolate or candy.
In coating, you attach a layer of additives over chocolate or candy to enhance its taste, texture, and or appearance.
You can coat chocolate or candy for the reasons discussed below:
- The coating allows you to enhance the flavor of chocolate or candy by employing extra additives to supplement the one underneath.
- A coating is also useful in maintaining the underlying content’s physical state to retain the intended properties. For instance, you can use a coating to provide a hardcover for cream-filled chocolate.
- When you want to mask certain smells or flavors, you can use a coating over your chocolate or candy. You find this useful when making chocolate and candy with desired taste but objectionable aroma.
- You can increase the shelf life of your chocolate or candy by coating it with less susceptible additives. Such additives extend the duration of chocolate or candy before it becomes inconsumable through expiry.
- You enhance the texture of your chocolate or candy through a coating process. You can have smooth or rough chocolate or candy surface depending on the substances you employ for the coating.
You can spray the solid chocolate or candy with the desired coating or dip it in a coating bath.
When applying a coating, a feed band is handy to facilitate the coating process.
You can use a mesh wire as a feed band and even a rack or flat-bed surface.
The chocolate or candy pieces travel over the band to the coating section, where you employ the desired coating.
When using a bath or dipping method, a pump delivers the coating material that spreads over the chocolate or candy surface.
The process is continuously allowing the coating of all pieces in the production line.
You can use trinkets such as vibrating tables to enhance the coating process.
Vibration allows coverage of the entire chocolate or candy surface and a deep setting.
Additionally, you can use blowers to spread the coating over the surface in an even layer.
For chocolates, you can use broken chocolate pieces as a coating to reduce production wastage.
After the coating process, you channel the chocolate or candy pieces to a cooling tunnel or chamber for excess heat removal.
The coating forms a solid presence on the chocolate and candy surface, attaching the desired characteristic.
When making chocolate and candy using the chocolate making and candy making machine, respectively, you prepare ingredients into a fluid form.
Thereafter, you achieve solid chocolate pieces or candy by using molds.
A depositor helps you to release your chocolate or candy concentrate into the mold.
You can use different methods of depositing your chocolate or candy syrup into the mold.
Some of the depositing techniques you find available for use with chocolate or candy making machine include:
The configurations you employ with this technique are accurate and unlimited.
Furthermore, this technique is highly flexible, allowing you to easily change between functions to suit your production needs.
Precise Depositing Technique
With this technique, you observe deposition to be accurate with a minimum of 0.01 grams of controlled flow.
The deposition in precise technique is variable with the same accuracy, precision, and leakage-free design.
Numerical Control Technique
Chocolate or candy deposition using this technique is highly precise and dynamic, with several functions allowing you to alter the nozzle position.
You can constantly make deposits using this technique with dissimilar time fixed-aspect.
One-Shot Chocolate Deposition Machine
Chocolate or candy-making machine with One-Shot depositing allows you to release a filling and wet concentrate into the mold simultaneously.
Consequently, the depositing process is faster, and so is the chocolate or candy production process.
The One-Shot deposition is a continuous process that takes place throughout the production process.
Therefore, you need to keep the chocolate or candy material flow going to keep up with the machine demands.
A pumping mechanism delivers the concentrate while the hoppers feed through the fillers and other extras.
The One Shot depositor is above the conveyor system holding the mold trays, with the deposits occurring via a nozzle system.
The depositor moves in vertical motion where a downward movement precedes the molds’ filling process once in position.
Each stroke fills up a mold tray simultaneously, with the nozzle count matching the mold count.
Upon filling the tray, the One-Shot depositor retreats in an upward movement while the conveyor moves the filled tray.
The conveyor brings in another empty mold tray, which takes up position, and the process repeats.
The control of the process is precise, ensuring perfect timing where the depositor does not miss the molds.
You employ PLCs to guide the conveyor’s movement and depositor and control the speed of operation.
Using a One-Shot depositor affords you the following advantages:
- It hastens the cooling process of the chocolate molds, thereby increasing the speed of production.
- The simultaneous approach allows you to make even more products within a shorter production time.
- While you experience an accelerated production process and an increase in quantity, the products’ quality remains uncompromised.
- Using a One-Shot depositor allows you to expand your product line given the faster processes and efficient approach.
- The One Shot depositor saves you production costs and time-consuming processes, replacing multiple feeders with one.
The wrapping process is useful in providing a covering for protection purposes over chocolate or candy.
The choice of wrapping is dependent on the chocolate and candy shape and size.
A common wrapping method you employ for both chocolates and candy-making machines is the coin wrapping technique.
You can use elaborate designs for your coin wrappings with a cheerful color scheme for marketing purposes.
The coin wrapping process is automatic, with robotic fixtures executing the process to high accuracy levels.
A conveyor and feeder system directs delivering the chocolate or candy and wrapping it to the fixture bed.
When wrapping using a coin wrapping machine, you feed the wrapping to a hopper that unravels it.
On the other hand, delivery of solid processed chocolate or candy is via a conveyor.
Feeding machines direct the piece of chocolate or candy into the hopper’s wrappers before executing the wrapping process.
You find the use of a predetermined wrapping employed to fit the chocolate or candy shape and size.
Wrapping is in a coin formation, after which a quick sealing of the ends via laser heating or sometimes adhesive follows.
Termination of the ends using sharp serrated cutters follows separating individually wrapped pieces.
When wrapping chocolate or candy, you can employ the following approaches:
Single-Stage Primary Wrapping
The single-stage primary wrapping is also known as mono packing.
In this wrapping process, you apply wrapping in a single process using one or two wrapper types.
You can effectively execute a single-stage primary wrapping using a fold wrapping or a horizontal flow wrapping machine.
Two-Stage Primary Wrapping
The wrapping process is a two-stage wrapping approach that constitutes a double wrapping operation using a fold wrapping machine.
When wrapping chocolate or candy in this manner, you carry out successive wraps using mono or multiple packs.
Secondary wrapping describes the wrapping process that follows a preceding wrapping you refer to as primary wrapping.
When you secondary wrap chocolate or candy, you apply a wrapping over another wrapping put earlier.
You use secondary materials in this wrapping method.
Such materials include cellophane, OPP/PP film wrapping material, and paper wrap or cardboard label.
You can come up with mono or multi-pack using a secondary wrapper.
The fold wrapping machine and horizontal flow wrapping machine are useful in executing a secondary wrapping.
Tertiary wrapping describes the process of presenting wrapped chocolates or candy in packages for a display that could be open or closed.
You can also seal the packages as an extra security measure using material such as cellophane.
Carton finds popular use for many such packages with a carton machine employed to make these packages.
An ultimate wrapping of the individually wrapped and cartonised chocolates or candy is essential for transport and distribution purposes.
Large packages such as cartons for shipping are essential in this wrapping process, accommodating many individual chocolate or candy packs.
Can Gummy Making Machine be Used for Chocolate Making?
You use a gummy-making machine to make gummy bear candy which are small candy pieces with a glutinous feel.
A gummy bear machine encompasses different units in gummy bear production.
When making gummy bears, you require a mixing and cooking unit for preparing and combining ingredients.
Also included in a gummy bear machine is a depositor for releasing the gummy syrup into the molds.
You use molds in a gummy bear machine to develop gummy bears in solid form in the desired shape and size.
After the molding process, you cool the gummy bears via a cooling tunnel or chamber before proceeding to the packaging section.
You find the chocolate-making machine involves identical equipment and processes.
However, you find differences related to defined aspects of processes, such as the mix’s consistency.
Consequently, you cannot use a gummy bear machine as is to make chocolates.
However, when you conduct particular variations to the gummy-making equipment configuration, you can make chocolates.
Can you Use Chocolate Making Machine to Print Chocolate?
When using a chocolate-making machine, you can imprint information on the chocolate bar.
Printing chocolates is possible via furnishing modified molding trays with engravings with the desired information.
You mirror the engravings in the mold trays as you would a rubber stamp.
As a result, you achieve an upright image of the printed information on the chocolate.
You can print chocolates with different information such as the brand name or logo or commemorate an event.
Printing chocolates also allows you to enhance the aesthetics of the chocolate and to differentiate your product.
3D Chocolate Printing Machine
What is Chocolate Making Machine Risk Assessment?
Risk assessment of a chocolate-making machine involves evaluating the potential danger you’re likely to encounter when using this machine.
A risk assessment is a continuous process you carry out for your chocolate-making machine throughout its operational life.
A risk assessment allows you to ensure your chocolate-making facility is safe for you and others.
Additionally, you can determine strategies on how to keep your facility safe in light of identified risks.
How do you Conduct a Risk Assessment for Chocolate Making Machines?
Conducting a risk assessment for your chocolate-making machine entails five important steps.
These steps allow you to systematically approach the risks while creating a solution path.
The steps you undertake in risk assessment include:
Identification of Hazards
When developing chocolate-making machines, designers and engineers identify the potential risk concerns.
You find these concerns addressed in the machine’s installation manual, clearly highlighting the risk and the harm it could cause.
Identification of risks answers the what, how who and when questions.
It also helps you under What is the risk, how is it a risk, who is at risk, and when is he/she at risk.
Initial Risk Assessment
The initial risk assessment seeks to quantify the risk by highlighting three qualities.
An initial risk assessment considers the seriousness of an injury, how frequent it can occur, and how avoidable it is.
You need to establish how you can minimize the risks you have identified and assessed.
You find that every risk can have its mitigations independent of others.
When establishing how to reduce risk, you create a hierarchical approach beginning with the likeliest risk.
Residual Risk Assessment
A residual risk assessment reevaluates the identified risks after the assessment process.
A residual risk describes the risk that can still exist even after placing efforts to mitigate the original risk.
You evaluate a residual risk and determine whether you can work around it or not.
If not, you need to establish a more effective approach to reduce the said risk.
Validation of Solutions
When you determine possible solutions to your risks, it isn’t enough, and you have to instead establish their effectiveness.
Validation of your solutions allows you to confirm the viability of your safety measures.
What is Factory Acceptance Testing (FAT), and Why is it Required for Chocolate Making Machine?
A Factory Acceptance Test is an important test procedure you carry out on a chocolate-making machine.
A FAT test is useful in determining the functional standing of a chocolate-making machine.
Carrying out a FAT test on your chocolate-making machine confirms its ability to perform its intended operation without any mishaps.
When carrying out a FAT, you find the following information relevant to the process:
- A FAT test allows you to determine the technical specifications of the chocolate-making machine and its operational response.
- You can evaluate the operations or procedures of the chocolate-making machine using a FAT test.
- The test allows you to identify the procedural guide of running the chocolate-making machine and failure remedies.
- Determining the response of the chocolate-making machine to programmed commands is possible via FAT.
- You can establish the chocolate-making machine’s troubleshooting issues using a FAT.
- A FAT allows you to collect details of the chocolate-making machine when operating or on standby.
How is FAT done for Chocolate Making Machine?
There are several tests you undertake when conducting a Factory Acceptance Test for a chocolate-making machine.
These tests ensure you derive maximum and efficient use of your chocolate-making machine.
Some of the tests you carry out in determining the factory acceptance status of chocolate making machine include:
- The capacity of the hydraulic system of the chocolate-making machine in executing functions such as flushing and pressure build.
- The conductance and completeness of electrical circuits of the machine.
- You also test the functionalities of automated controls, such as the programmable logic controller.
- Aspects such as the machine’s thermal insulation are subject to the test when conducting a FAT.
- The response of the machine under certain simulated conditions allows you to determine its suitability for the market.
Is Chocolate Making Machine the Same as the Chocolate Molding Machine?
A chocolate-making machine employs different parts and components to produce chocolate from raw and cooked ingredients.
There are different processes involved in the chocolate-making process including, mixing, cooking, molding, cooling, and packaging.
You find each process employs particular equipment to actualize its base function, such as mixing or molding, for instance.
Consequently, you can therefore generally use the term chocolate-making machine for this equipment.
For instance, in the molding process, you use a molding machine to furnish your chocolate in the desired shape and size.
Therefore, the molding machine is a chocolate-making machine; however, not all chocolate-making machines are molding machines.
A chocolate molding machine allows you to make chocolate molds of different designs by employing several related equipments.
With a chocolate molding machine, you can develop chocolates with different shapes to suit your needs.
A chocolate molding machine consists of a depositor, mold plates, and a cooling tunnel.
You use these equipment to change the shape and size of chocolate during the production process.
When using a chocolate molding machine, you can make chocolates differently by infusing other substances.
You can add nuts, cookies, wafers, and creams to your chocolate by employing a chocolate molding machine.
How do you Choose Molding for Chocolate Machine?
When undertaking the molding process in chocolate making, you employ a molding machine.
The chocolate molding machine allows you to produce chocolate in different shapes and sizes.
When choosing the molding approach for your chocolate-making machine, you consider the mold’s shape and size.
The mold size and shape influence the dimensional characteristics of the chocolate alongside other aspects such as packaging.
The shape of the mold allows you to present chocolate in various regular and irregular shapes.
You can find chocolate molds spherical, quadrangular, or in bars, while others take unconventional forms.
Some unusual chocolate molds come in the form of humanoid figures, instruments, and animal figures.
You typically find such molds customized to suit user preferences.
The mold’s size dictates the amount or quantity of chocolate, with large molds containing more chocolate.
You have different capacities for standard molds, with small ones capable of holding between six and ten grams.
Standard large molds can hold up to twenty grams, with customized chocolate molds capable of containing even more.
The size or shape of a mold can also influence the consistency of chocolate given certain conditions, such as temperature.
What is the Maximum Output of Chocolate Making Machine?
Chocolate-making machines are available with different production capacities that are also a basis of their classification.
You can classify chocolate-making machines as large scale, medium scale, and small scale based on their outputs.
With a large-scale chocolate-making machine, you can achieve high chocolate outputs in thousands of kilograms per hour.
You employ such machines for commercial needs with high production demands.
A medium-scale chocolate-making machine with fully automatic functions can produce more than a hundred kilograms of chocolate per hour.
In contrast, a small-scale or mini chocolate machine achieves chocolate output not exceeding fifty kilograms per hour.
How do you Maximize Throughput for Chocolate Making Machine?
A chocolate-making machine involves several processes in the production of chocolate candy.
You need to ensure the working of a chocolate-making machine is optimal to ensure the operations are efficient.
You optimize the operations of your machine by executing the following:
- Adhering to the technical specifications of the chocolate-making machine, including maximum power and speed.
- Practice clean-up procedures of the machine and greasing contact parts such as the gear-belt system.
- Carrying out frequent maintenance schedules for the machine where you repair or replace worn-out parts.
- Closely monitoring operations to identify unusual responses and malfunctions.
- Immediately address malfunctions upon their realization as opposed to waiting for the scheduled maintenance date.
How do you Troubleshoot Chocolate Making Machine?
Troubleshooting a chocolate-making machine involves identifying malfunctions and errors emanating from the production process and offering plausible solutions.
When troubleshooting your chocolate-making machine, you can refer to your supplier’s standard operating procedures or inquiries.
Some instances that require troubleshooting with your chocolate making machine are:
- Sometimes the chocolate-making machine can mix-up molds when carrying out multiple productions simultaneously. You need to recalibrate the machine and ensure that you employ the right mold for the right production.
- When coating the chocolate, you may encounter trouble in having the coating adhere to the candy. In this case, examine the viscosity of the chocolate concentrate before the molding process to establish its consistency.
- You can also experience crystallization within the depositor’s nozzles, resulting in clogging and ineffective depositing of chocolate. You can address the issue by checking the chocolate mix’s fluidity or employ emulsifiers.
- Finished chocolate pieces can have holes due to inconsistencies in the molding process or irregular cavity sealing. An effective remedy for this is evaluating the fluidity of your chocolate treacle and entry onto the molds.
- Sticking is an issue you observe when you cannot easily remove the molded and cooled pieces from the trays. Usually, you find this is due to a high pre-depositing temperature or an extended cooling process than is necessary.
What Support Equipment will you Need alongside Chocolate Making Machine?
The chocolate-making process involves many different operations requiring other machinery and equipment alongside the chocolate-making machine.
Some of the equipment you use with the chocolate making machine are:
You use the tampering machine at a defined temperature value to initiate the heating process of the chocolate syrup.
The tampering machine allows you to achieve appropriate chocolate crystallization with the desired consistency through the heating and cooling process.
A pump system propagates the movement and flow of chocolate syrup within the pipe system.
You need to get syrup from the mixers to the depositors, where you release them into the molds.
The pump system employs a suction pump using compressed air to push the chocolate syrup in the pipe system.
You also find the pump system useful in the flow of liquid ingredients to the mixing unit.
The chocolate depositor in many chocolate-making plants is automatic with programmed instructions provided by the PLC.
The depositor releases the chocolate syrup into the molds faster and more accurately compared to a manual process.
A pneumatic system controls the actuator guiding the opening and closing of the depositor during the filling process.
The actuator works in tandem with the PLC releasing just the desired amount of chocolate into the mold.
Feeding and Dosing Units
The feeding and dosing units allow you to add several different substances into your chocolate molds.
You can use feeding and dosing units to add biscuits, nuts, raisins, crisps, and fruit pieces into the mold.
The feeding and dosing units provide the chocolate with extra flavor and composition to suit diverse needs.
You measure the additives to ensure proportionality with the chocolate amount and also the mold size.
A molder is automatic equipment that detaches the solid chocolate from the mold, ready for packaging.
After the molding process, you find the chocolate moves to a cooling tunnel where you remove excess heat.
Upon further cooling, you convey the chocolate molds on a vibrating conveyor where the system loosens the chocolate from the mold tray.
The demolder flips the tray and, using a suction force from a pneumatic system, removes the mold tray.
The analysis unit of chocolate allows you to determine various aspects related to the chocolate that influence its quality.
You can determine the weight of the chocolate product with the help of the analysis unit.
Furthermore, the analysis unit allows you to determine the ratio of individual contents helpful in determining the desired chocolate flavor.
Consequently, it highlights mixtures requiring improvements and what materials offer the desired improvements.
How Much does Chocolate Making Machine Cost?
The cost of acquiring a chocolate-making machine varies with different aspects related to the machine.
Some of the factors influencing the pricing of the chocolate machine include the production volume, level of automation, and machine specifications.
Large chocolate-making machines that are fully automatic with specifications enhancing their efficiency cost a premium.
You will find such machines costing up to hundreds of thousands of dollars.
However, you can find small-scale manual and semi-automatic machines for less than ten thousand dollars.
Furthermore, when you purchase used chocolate-making machines, you spend far less than you would when buying new ones.
Why Should you Choose New Chocolate Making Machine over a Used One?
When buying a chocolate-making machine, you can buy a new or used one with the latter costing much less than the former.
A used chocolate-making machine has already been put into operation by previous ownership.
However, buying new has its advantages as follows:
- Buying a new chocolate-making machine allows you to benefit from the manufacturer’s warranty of service for an extended period.
Consequently, you can get free service and repairs for a defined period without extra spending when you buy a new machine.
- When you purchase a new chocolate-making machine, there is a guarantee on its functionality by being the very first owner.
With a used chocolate-making machine, you can never be too sure of its state of functionality without vigorous checks.
- With a used machine, you have to carry out an exhaustive maintenance schedule to determine its worthiness.
The machine can have grave underlying issues that can cost you a lot in time, repairs, and replacement.
- You can customize your machine by providing the manufacturer with a URS when purchasing new.
Consequently, you can attach your individual preferences to a chocolate-making machines’ specifications.
What is the Necessary Documentation for Validating Chocolate Making Machines?
The IQ documents refer to the Installation Qualification documents you receive upon successfully installing your chocolate-making machine.
The Installation Qualification and Operational Qualification documents are important in allowing you useful service from your chocolate-making machine.
Installation of the machine encompasses the correct connection of components and equipment according to the manufacturer’s manual.
When installing a chocolate-making machine, there are pivotal elements you consider to ensure a successful process.
Some of these elements include:
- Ensuring you have adequate space to accommodate the chocolate-making machine.
- You need to have the requisite power source, such as three-phase power, capable of supporting the machine’s power needs.
- The environmental conditions should be conducive to allow optimum operation of the chocolate-making machine. Such an environment, for instance, should be free from excess humidity and temperature.
- The parts and components of the machine need to be in good condition without any damage. You find this is especially a concern where you obtain the machine from far, requiring long haul transportation.
- A proper installation document requires the documenting of programmed systems in your automated machine.
- You need to address the software instructions and any compatibility issues associated with the chocolate-making machine.
- The communication channels of the chocolate-making machine allowing the system to function automatically are equally important.
- All the parts and components connected to the main unit of the chocolate machine should have identifiable serial numbers. You find this useful when sourcing for part replacements.
- You need to have the appropriate tools for the installation process with the correct instrument ratings and tags.
- A record of the equipment and parts employed in the installation process with the dates to allow periodic maintenance scheduling.
A successful installation process precedes an Operational Qualification.
In this case, you determine whether the chocolate-making machine responds as intended by the manufacturers.
When carrying out Operational Qualification, you test the functional soundness of the machine.
Some aspects to consider include:
- The functionality of the display units and light signals associated with the machine.
- How the chocolate-making machine responds to temperature and environmental fluctuations. You test features such as overheating and protection from low temperatures.
- An operational qualification will also focus on the pressurized system that supports the pumps.
- The speed of fans you employ in the cooling tunnel and the associated controls.
- Also considerable is the performance of the servo controllers and actuators.
- The configuration of the PLCs and chip readers ensures a complete check of a chocolate-making machine’s operation.
What are the Considerations when Choosing Chocolate Making Machine?
There are several specifications available for a chocolate-making machine that influences its performance.
Chocolate-making machine specifications vary with the machine type, model, and manufacturer.
Some of the common specifications for chocolate making machines include:
You can attribute the size of a chocolate-making machine to its dimensions in the manner of breadth, height, and length.
The size of a machine allows you to select one that is adequate for your space.
Chocolate-making machines run on electric power and consequently have certain power requirements attached.
You find many chocolate-making machines have a rated power consumption value in the kilowatt range.
The production capacity of a chocolate-making machine alludes to the chocolate quantity the machine can produce within a given time.
Many factors influence the production capacity, such as the size of the chocolate-making machine and its operating speed.
Furthermore, the production capacity allows you to provide cost estimates and revenue forecasts according to your budgetary needs.
You commonly find production capacity provided in kilograms per hour.
Nature of Application
You have various chocolate-making machines to choose from, each with a specific role in the chocolate production process.
The specification of the machine depends on the nature of the application you intend to subject it.
How do you Maintain and Clean Chocolate Making Machine?
Carrying out good maintenance practice and cleaning protocols for your chocolate-making machine is essential for enhanced efficiency.
Additionally, when you clean and maintain your chocolate-making machine, you benefit from extended life of service.
You can maintain your chocolate making machine by undertaking the following practices:
- Scheduling daily cleaning procedures of the machine after use by dusting and wiping the surfaces.
When cleaning, shut down the machine to prevent harm such as electric shock.
- You can also employ a blower to remove dust and tiny particles stuck between machine parts.
A brush can also help remove hardened substances on the surface of the chocolate-making machine.
- It is paramount you carry out frequent maintenance actions on your chocolate-making machine, including programmed, preventive, and corrective maintenance.
- Frequent lubrication of all the movable parts in the machine, such as the gear systems and bearings, is necessary.
Lubrication reduces the effect of friction which accelerates wear that results in damaged parts.
- Carry out frequent inspection of the chocolate-making machine and identify parts requiring repairs or replacements.
Capturing defects early allows you to address them before the damage is done.
- It is equally important to scrutinize the electrical connections checking for shorts and opens, which are great risk factors.
Shorts can cause fires, whereas open circuits can result in electrical shocks if unattended.
Maintenance of Chocolate Making Machine
What are the Regulatory Requirements for Chocolate Production?
When making chocolate candy, you have to adhere to the authorities’ set regulatory standards and relevant agencies.
Since you consume chocolate as a candy, your chocolate production process is subject to food standards.
Some of the regulatory requirements for your chocolate production process includes:
- Machines should be regularly cleaned to prevent the accumulation of dirt or substance that can contaminate the process.
Similarly, you have to check the ingredients used in the chocolate-making process, ensuring they have no foreign items.
- Ensuring the area of chocolate production is clean to prevent contamination and ensuring personnel wears personal hygiene equipment.
Such equipment includes clean overalls or coats, food handling gloves, masks, and hairnets.
- You need to carry out a quality assessment test of the raw beans used in the chocolate-making process.
Cocoa beans are susceptible to infestations which can result in food poisoning if unnoticed.
- When storing raw ingredients for use in chocolate making, ensure you keep dry goods substances in cool and dry conditions.
Alternately, you need to keep substances requiring refrigeration at adequate temperatures.
- You need to carry out an assessment and establish potential hazards emanating from your chocolate-making machine and the possible risks.
Furthermore, you need to offer solutions to mitigate the risks you establish.
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