If you’re looking for any information about chocolate filling machine, you will find it right here.
Whether you want to know the parts, working principle, benefits, specifications or features – they are all in this guide.
Keep reading.
What Are The Uses Of Chocolate Filling Machine?
Chocolate filling machines have special and unique designs that meet the changing needs of chocolate manufacturing industry.
Just from the name, you can deduce that the chocolate filling machine is suitable for filling chocolate syrup.
Apart from chocolate syrup, you can use it to fill chocolate edible oils, chocolate liquors, chocolate paste and chocolate cream.
In addition to that, you can use the chocolate filling machine to mix different types of chocolate ingredients for filling purposes.
Block Chocolate Filling Machine
Is There Difference Between Chocolate Filling Machine And Chocolate Depositing Machine?
Yes, there is a difference between the chocolate filling machine and the chocolate depositing machine. You have to note that you can use either of the machines for the purpose of filing different types of chocolate.
Despite the common function of filling, chocolate depositing machines can do much more than the chocolate filling machine.
here is a comparison between the chocolate filling machine and chocolate depositing machine.
Chocolate Filling Machine
You will use the chocolate filling machine for the purpose of filling different types of chocolate. It is most suitable for filling chocolate syrups, chocolate edible oils, chocolate paste, chocolate cream, and chocolate liquor.
Chocolate Depositing Machine
You will use the chocolate depositing machine for much more activities other than filling of chocolate.
It is most suitable for the following purposes:
- Discharging chocolate shells and fillings
- Depositing chocolate fillings to the machines cooling belt
- Depositing of different types of chocolates into moulds
- Making of pralines, chips, tablets, chocolate chunks and drops among others
- Decorating chocolate with various designs and patterns
- Refining chocolate in a bid to improve the taste
What Are The Important Features Of Chocolate Filling Machines?
You can choose from the comprehensive range of chocolate filling machines available in the chocolate manufacturing industry.
Despite the difficulty of making a choice, there are specific features of the chocolate filling machine you can look at.
Here are the main features of the chocolate filling machine that you ought to pay close attention to.
Ease Of Handling
You should go for a chocolate filling machine which will provide you with lots of ease when it comes to handling.
Implying that you will not spend a lot of time and money in the process of training the operators to handle the machine.
Service Life
You must pay close attention to the durability of the chocolate filling machine and how long the machine will serve you. Here, you must look at the types of materials, and the parts of the machine in terms of a longer service life.
Energy Efficiency
You should also pay close attention to the amount of energy that the chocolate filling machine uses to perform various functions.
In this case, your chocolate filling machine should have the highest level of energy efficiency thus saving on production cost.
Automation Level
You must also look at the level of automation of the chocolate filling machine in terms of the scale of production.
You will have to choose the semi-automatic or fully-automatic chocolate filling machine for large-scale production and manual for small-scale production.
Accuracy In Chocolate Filling
You should also look at a machine that is very accurate in the process of filling chocolate to increase efficiency in chocolate production.
The machine should have mass channels in the arrangement of varying applications of wide range of viscosities.
Compact Design
It should have a compact design which allows you to save space and integrate the machine within the factory settings.
You should also have a separate control system in single drive technologies that allow independent integration in varying applications.
Which Are The Various Types Of Chocolate Filling Machine Available In The Market?
There are quite a number of chocolate filling machines available in the market that you can opt for.
Depending on the nature of your production line, here are some of the chocolate filling machines that you can opt for.
Manual Chocolate Filling Machine
This type of chocolate filling machine does not have the automatic systems thus requiring the assistance of human labour.
In other words, you can only use this type of machine for small-scale production since it is very slow.
Table Top Chocolate Filling Machine
This is another type of manual chocolate filling machine system that is portable and you can easily mount on tables.
It is also suitable for small scale production of chocolate due to the slow speed of filling chocolate shells.
Horizontal Chocolate Filling Machine
This type of machine has all the activities of filling chocolate taking place in a horizontal line for maximum efficiency.
You will save on the cost of production by reducing risks of dropping materials thus leading to materials wastage.
One Shot Chocolate Filling Machine
You will use the one-shot chocolate filling machine to discharge and fill chocolate shells and filling in a single shot.
In other words, the activities of discharging and filling chocolate are synchronized thus increasing speed of production.
Double Depositor One Shot Chocolate Filling Machine
Decorative Chocolate Filling Machine
You can be very creative with the chocolate filling process just by using the decorative chocolate filling machine. The machine allows you to come up with custom and creative designs that you can use to fill the chocolate shells.
CNC Chocolate Filling Machine
You can also use this type of chocolate filling machine to produce some of the most intricate designs of chocolates.
It is best for large scale filling and production of chocolate with different, unique and custom designs to increase sales.
What Are The Essential Considerations That Determine The Choice Of Chocolate Filling Machine To Buy?
When choosing the chocolate filling machine, you have to look for a machine that will make the process better and easier.
Having knowledge about the main features of the chocolate filling machine will help you make the right considerations.
Here are the main considerations that will determine the choice of the chocolate filling machine.
Piston Depositor
You should consider having the single piston depositor which ensures accurate filling and increases the speed of filling chocolate.
With the single-depositor machine, you will be in a better position to fill smaller amounts of chocolate at a faster rate.
Automated System
You should consider having an automated system that increases the ease of controlling the parameters of the chocolate filling machine.
It should come complete with a PLC system and a memory system that can remember the recipe of filling chocolate.
Mass Channels
You should consider a machine with numerous channels that can perform very many applications thus enhancing flexibility in mixing chocolate.
It is also suitable for different types of products such as fluid liquor fillings to mass chocolate productions.
Which Are Different Types Of Chocolate You Can Use On Chocolate Filling Machine?
You can use different types of chocolate in the chocolate filling machines to fill different types of fillings.
Here are some of the chocolates that you can fill using the chocolate filling machines.
Soft Filling Chocolates
You can fill very soft chocolates within the thin shells thus making them crispy and chocolatery shells.
It often gives the final product a sweet, soft, and creamy taste thus boosting the overall sales.
Chocolate Liquor
This is a molten type of chocolate that you can sip very easily since it is in a liquid state.
Apart from being a liquid, you can also mix it with other ingredients too make the best type of chocolates.
Decorated Chocolate
This type of chocolate has numerous decorations such as zig zag or wavy patterns on the chocolate. You can also include other decorations such as fruit ingredients with different tastes, flavors and colors.
Chocolate With Mixed Materials
You can also decide to use chocolate with other types of materials inclusive of wafers, nuts, biscuits, crisps and fruits.
You will include other materials which will improve the taste of the chocolate or the final product.
Floatable Brittle Rice Mixture With Chocolate
This is a type of chocolate brittle rice within a mixture of different types of chocolates among other materials.
For instance, you can have the floatable brittle rice mixture of chocolate and blue berry sauces.
What Are The Main Parts Of Chocolate Filling Machine?
Chocolate filling machines consists of different parts that enable it to perform different chocolate filling functions.
Here are the main parts of the chocolate filling machine that perform quite a number of functions.
Hopper
You will use the hopper to receive the chocolate that you will be filling within different shells.
The hopper has special features that enables you to maintain the temperature of the chocolate thus maintain the molten state.
Depositing Head
The chocolate will move from the hopper of the chocolate filling machine through the nozzles on the depositing head.
The depositing head is the area that holds the nozzles that fill that fill the chocolate and controls the filling process.
Moulds
As the chocolate moves through the depositing head, it will be deposited within the moulds of the machine.
In other words, you will use the moulds to receive the chocolate that comes from the depositing head of the machine.
Chocolate Filling Machine Mold
Filling Nozzles
You will depend on the filling nozzles to increase of improve the accuracy of filling chocolate.
Apart from that, the filling nozzles will also help in increasing the precision of filling thus reducing wastage.
Power System
You will also depend on the power system to provide the chocolate filling machine with electricity to operate the machine.
Apart from providing enough power, it is also capable of controlling the amount of power flowing through the machine.
Mass Tank
The mass tank is the part of the chocolate filling machine tat will store the chocolate that you intend to fill.
It is the first place where you will store the chocolate before you allow it to flow to the hopper of the machine.
Servo Motor System
You will depend on the servo motor system to control and also initiate the movement of the moving parts.
It is the part that will control speed of the moving parts such as conveyor belts through gears of the machine.
Pneumatic System
The pneumatic system is the pressure system that includes air as the pushing agent for fluids within the machine.
It is the most important system that helps in the delivery of the liquid chocolate to different parts.
Heating System
The heating system is responsible for maintain the molten state of chocolate thus making the filling process simpler. It increases the temperature of the machine thus maintaining the molten state of the chocolate.
Cooling System
As soon as you complete the filling process, you will have to cool the chocolate to solidify the chocolate.
The machine has cooling tunnels that help in eliminating excess heat from the chocolate thus maintaining solid or liquid state.
Conveying System
The conveying system is part of the transport that moves the different types of ingredients from one part to another.
PLC Control System
Just as the name suggests, you will use the PLC control system to control, monitor, and program the chocolate filling machine.
It also allows you to control the chocolate filling machine from a remote area thus increasing ease of machine operations.
Sensors
The machine also comes complete with sensors that increase the safety of the chocolate filling machine.
It also helps in getting the accuracies of the chocolate filling machine right thus eliminating excesses and wastage.
How Does Chocolate Filling Machine Work?
Chocolate filling machines depend on different working principles to ensure that it fills different types materials with chocolate.
Here is a step-by-step process by which the chocolate filling machine works.
Step One: Preparation Stage
First, you will have to prepare the materials that you will need for the filling process.
You will prepare the chocolate and fill it within the mass storage tank while maintain the temperatures.
Apart from that, you should also have the shells that you will fill with the chocolate ready. The whole process begins with starting the machine or powering up the machine.
Step Two: Movement Of The Ingredients
As soon as the machine is on, the chocolate will move from the mass storage tank and onto the hopper. Apart from that, the shell moldings will also move from the storage area on to the conveyor belt system.
You have to make sure that the hopper is properly heated to maintain the molten state of the chocolate.
Step Three: Filling Of The Shells
The machine will initiate the filling process as soon as the shells arrive at the filling zone. At this stage, the chocolate will move from the hopper through the filling system.
The nozzles will direct the molten chocolate on to the shells while controlling the quantity of chocolate to fill.
It will also help in minimizing wastage by accurately filling the chocolates on to the shells.
You should note that the filling process is not only on the shells but on other products too.
Implying that the nozzles will fill the shells among other types of filling with chocolate using similar procedures.
Step Four: Cooling Process
As soon as the filling process is complete, the filled shells will move on the conveyor system to the cooling tunnels.
You can control the cooling temperatures and moving speed of the conveyor belt from the control panel.
Apart from that, you can also monitor all the processes on the chocolate filling machine remotely from the control panel.
Depending on the outcome you need, you may cool the chocolate fills to a solid or semi-molten state.
After that, you will check on the quality of the final products according to the right specifications.
You should also look at the set standards of quality when inspecting the final products from the chocolate filling machine.
Finally, you will package the products and then store them within proper conditions before transporting them for sale.
What Are The Possible Depositing Modes Of Chocolate Filling Machine?
- Mixing Chocolate Depositor
- Servo Depositor for Chocolate
- One Shot Chocolate Filling
- Decoration Chocolate Depositor
How Do You Perform Grammage Adjustment In Pneumatic And Servo Motor Controlled Chocolate Filling Machine?
You can either have the chocolate filling machine with the pneumatic or the servo motor control systems.
The moulds will flow from the mould heating tunnels is the filled with chocolate at different grammage levels.
In the pneumatic system of the chocolate filling machine, you will adjust the grammage manually.
In the chocolate filling machine with the servo motor control system, you can control grammage automatically.
You will depend on the PLC control system to help in automatically adjusting grammage in servo motor chocolate filling machines.
What Is The Filling Accuracy Of Servo Motor And Pneumatic Chocolate Filling System?
The filling accuracy levels of the chocolate filling machines vary from one type of machine to another.
In the pneumatic chocolate filling machine, the accuracy level is at plus or minus 0.5 – 1%.
On the other hand, the filling accuracy levels of the servo motor chocolate filling machine is at plus or minus 0.1%.
Which Is The Additional Chocolate Making Machines That You Can Integrate With Chocolate Filling Machine?
In the production of chocolate, you should consider having a complete production line.
In the production line, you will have the chocolate filling machine and other types of machines.
Among the machines that you will have on the production line include:
- Chocolate packaging machine
- Capping Machines
- Labelling Machines
Automatic CHocolate Flow Wrapping Machine
What Is The Maximum Throughput Of Chocolate Filling Machine?
The maximum throughput of the chocolate filling machine will vary depending on the type of machine.
You may have one that has maximum throughput of 10,000 units per hour with a 400g dose.
Apart from that, you may also have a machine with maximum throughput of 7000 units per hour with 750 grams dosage.
Other machines have a rapid “no tool” changeover that may affect the maximum throughput of the machine.
Generally, the maximum throughput of the chocolate filling machine will change from one machine to another.
How Many Types Of Conveyor Belt Can You Incorporate In Chocolate Filling Machine?
Conveyor belts are carrying mediums of belt conveyor systems that transport the filled chocolate.
It is another form of handling and transporting materials through the chocolate filling machine.
Here are the main types of conveyor belt machine that you can incorporate in chocolate filling machines.
- Unibilt Conveyor Belt
- Power and free conveyor belt
- Chain conveyor belt
- Towline Conveyor Belt
- Roller Conveyor Belt
What Are The Benefits Of Chocolate Filling Machine?
Chocolate filling machines increase the scale of production of different types of chocolates.
Apart from that, there are quite a number of benefits that you can enjoy with the chocolate filling machine.
Here are the main benefits of the chocolate filling machines.
Low Cost Of Machine
You will enjoy using the chocolate filling machine considering the low cost of the machine and the benefits it provides.
Depending on the benefits that you will get from the machine, you will not notice the high price of the machine.
Safe For Use
It is a very safe machine because of the safety features that are available on the chocolate filling machine.
It has sensors that are capable of sensing danger and faults on the machine thus shutting down before causing danger.
High Rate Of Efficiency
Chocolate filling machines are very accurate in the filling process of different types of shells among others.
Apart from the high level of accuracy, you will ale realize that the chocolate filling machine are very efficient.
High Production Speed
You will also enjoy the high speed of producing and filling chocolates within a very short time.
Apart from that, it will increase the level of production and the quantity of chocolate produced in short periods.
Do Chocolate Filling Machines Have Standard Mould Size And Type?
No, the chocolate filling machine do not have standard mould sizes and types.
Implying that, you can have custom mould sizes and types of chocolate filling machines.
Apart from having the normal or standard mould sizes and types of machines, you can have custom sizes and types.
How Does One Shot Chocolate Filling Machine With 2D Movement Compare To One Shot Chocolate Filling Machine With 3D Movement?
You can choose between two different types of chocolate filling machines with either 2D or 3D movements.
To make the right choice between the machines, here is a comparison between 2D and 3D one shot chocolate filling machines.
One Shot Chocolate Filling Machine With 2D Movement
These types of one-shot chocolate filling machine come complete with a 2D piping system.
The benefits of using the one-shot chocolate filling machine with 2D movement include:
- It has a 2D moving head
- It has a 2 by 10 nozzles
- It has varying capacity levels between 15 to 30 deposits per minute
- It also comes complete with a PLC command panel
One Shot Chocolate Filling Machine With 3D Movement
This type of chocolate filling machine has a 3D piping functions.
Here are the benefits of using the one-shot chocolate filling machine with 3D movement.
- It has a complete 3D movement
- It also comes complete with the new version of Hacos Chococad Software
- It is capable of making different designs in very simple ways using depositor screens and external PCs.
- You can also retrofit the 3D feature to the 2D versions.
Can You Use Chocolate Filling Machine With Other Products?
Yes, you can use the chocolate filling machine with other products apart from chocolate. Depending on the industry, you can use the chocolate filling machine to fill other products other than chocolate.
Here are the other products that you can fill using the chocolate filling machines.
- Pharmaceutical products within the pharmaceutical industry
- Mineral Products within the mining industry
- Biomass products within the agricultural industry
- Chemical products within the chemical industry
- Other food products within the food manufacturing industry
- Detergents in the soap manufacturing industry
Are Your Chocolate Filling Machines cGMP Compliant?
Yes, our chocolate filling machine ate cGMP compliant.
cGMP is an initial for the current good manufacturing practices that which is regulated through the FDA.
Adherence to current good manufacturing practices ensures that the identity, strength, purity, and quality of the machine is adequate.
In other words, it ensures that you get the best types of chocolate filling machines that will serve you well.
What Is The Price Of Chocolate Filling Machine?
The price of the chocolate filling machine will vary according to the type of machine you intend to purchase.
You should know that the price of a fully-automatic filling machine is different from price of manual machines.
Apart from that, the types of specifications on the machine will also have a great influence on the price.
Generally, you will pay between 3000 US dollars and 200,000 US dollars depending on the machine. You may even pay higher or lower depending on the machine specifications.
Automatic Chocolate Filling Machine
At SaintyCo, we have a range of chocolate machines including chocolate packing machines, chocolate dipping machine, chocolate tempering machine, and chocolate panning machine, amongst others.
Contact us today for all your chocolate filling machine needs.