Chocolate Packaging Machine: The Ultimate FAQ Guide

If you’re having a chocolate production line, you need a reliable and highly efficient chocolate packing machine.

A reason this guide will answer all questions you have been asking about chocolate packing machines.

So, if you want to learn more about chocolate packing machines, read this guide.

Why Should You Buy A Chocolate Packaging Machine?

Chocolate packaging machine

Chocolate Packaging Machine

There are several benefits to purchasing a chocolate packaging machine.

These advantages include:

Increase In Production

The machine will make you package several chocolate products per unit time.

Fully automatic chocolate packaging machines have a high production capacity than semi-automatic or manual machines.

This makes you meet your client’s needs within a short period.

Accurate Packaging

Using a chocolate packaging machine will increase the accuracy and efficiency of the chocolate packaging process.

This is especially true for the automatic versions since you will set the packaging parameters and the machine operates independently.

Besides, the machine will package the chocolate products consistently over and over again without lowering the quality.

Improves Hygiene

A chocolate packaging machine ensures it causes no contamination to the chocolate products.

The machine comprises high-quality stainless steel which is easy to clean and is resistant to corrosion.

Also, it ensures the chocolate packaging process conforms to the standards set by international bodies.

This makes the final product fit for human consumption.

Ease of Maintenance

The machine is easy to clean and maintain as it comes in high-quality stainless steel.

Enhances The Aesthetics Of The Chocolate

Using a chocolate packaging machine will improve the look of the chocolate products you are packaging.

This means it will appeal to clients who may purchase more of the products.

For you, this means you will have an increase in sales and profits.

Versatility

You can use a chocolate packaging machine to package other products,

This functionality will increase your sales and profits as you can meet different packaging needs.

Safety

Automatic chocolate packaging machines have sensors that will detect and shut off the machine when it detects a malfunction.

This will save you a lot which will, in turn, increase the production cost in terms of repairs and damages.

It Is Faster Than Manual Packaging

In instances where you need operators to manually package the chocolate, it will take you a lot of time.

On the contrary, this machine will ensure that you package several chocolate products within a short time.

Ease Of Use

It is easy for you to use and operate a chocolate packaging machine since most tasks happen automatically.

After you set the packaging requirements, all you need to do is monitor the packaging process from a central point.

This is made possible since automatic versions come with a programmable logic controller [PLC] and human-machine interface [HMI].

Reduces Human Labor

Using a chocolate packaging machine will lower the number of operators you need since they can perform the tasks independently.

This in turn will lower your production costs.

Is There Difference Between Chocolate Wrapping Machine and Chocolate Packaging Machine?

Both of these chocolate machines serve the same purpose of preserving the chocolate product but they may have some differences.

A chocolate wrapping machine will place chocolate in a wrapper that is in direct contact with the chocolate product.

Chocolate packing machines will place the wrapped chocolate products in a second package, box, or container.

Also, chocolate packaging is a secondary process that you will use to store the chocolate products.

What Are The Typical Features of Chocolate Packaging Machine?

Features of chocolate packaging machine

Features of Chocolate Packing Machine

Since there are several kinds of chocolate packaging machines, they will also have different features.

Here are some features you will find in these machines:

  • The machine comes with a PLC and HMI to ease the process of operation and monitoring.
  • It can use different packaging materials to package the chocolate products such as CPP, PET, BOPP, NY, or AL.
  • The packaging speed ranges between 0 and 1500 items per minute.
  • Stainless steel body construction to maintain the hygiene of the products.
  • The chocolate packaging machine can last for a long period since it is easy to service.
  • Photoelectric sensors enhance the accuracy of the chocolate packaging process.
  • User-friendly design.
  • The packaging process happens automatically.
  • It comes with a variable packaging speed which you control via the electric controller.
  • There are scissors or zigzag knives to cut the package once the machine fills it.
  • It also has sensors that detect the end of the packaging process.

Which Are The Types of Chocolate Packaging Machines Available?

The different machines you can find include:

Manual Chocolate Packaging Machine

This is a machine that you will mostly use in small-scale chocolate packaging processes.

The machine needs operators and takes longer than a fully automatic chocolate packaging machine.

Besides, it is cheaper than automatic versions and also not as accurate and efficient.

Fully Automatic Chocolate Packaging Machine

Fully automatic chocolate packaging machine

Fully Automatic Chocolate Packing Machine

This system has features that make it suitable for large-scale chocolate packaging.

The machine is expensive but will save you a lot of money in the long run.

It is more accurate than the manual counterpart and is reliable and efficient.

What Are The Main Parts of Chocolate Packaging Machine?

Parts of chocolate packaging machine

Parts of chocolate packaging machine

Depending on the type of machine, it may come with different parts.

Besides, here are some main parts you will find in a chocolate packaging machine:

Control Panel

This part allows you to monitor and control the chocolate packaging process.

Besides, you can input the packaging parameters such as speed through this system.

Dancer’s Arm

This part is a free-moving roller that positions itself according to the packaging material.

It will maintain a neutral position when the packaging material has the correct tension.

The dancer’s arm will adjust itself when the tension of the packaging material is high or low.

Conveyor System

This is the part that will assist in moving the chocolate products from one part of the machine to the next.

Sealing Jaws

These systems will assist in sealing and cutting the packaging material.

They can come with a heating element or a serration pattern.

The heating systems will seal the pack as the serration patterns will cut the packaging material from the main film.

Discharge Area

After the chocolate packaging process, the products will exit the machine via the discharge area to the next production phase.

Film System

This is the component that has many links that will assist in pulling the packaging material in a smooth rolling fashion.

Feeding Tube

This part will align the products you are packaging with the film to ensure adequate sealing.

Sensors

These components ensure your safety and that of the machine.

It will detect any anomalies and warn you via the control panel.

In extreme cases, it will shut off the machine to eliminate further damage.

Also, it assists in eliminating chocolate products that fail to meet the minimum packaging parameters.

This will ensure defective products will not move to the next phase.

Vibratory System

This part will assist in transferring the chocolate products to the feeding system through the feeding tubes.

Motors

This part will convert electrical energy into mechanical energy that will drive the parts of the machine.

Hopper

It holds all the chocolate products before they move to the next production stage.

Electrical Systems

This part houses all the electrical components that drive the chocolate packaging machine.

It contains fuses, electrical wires, and safety switches.

How Does Chocolate Packaging Machine Work?

Here is how the machine operates:

Stage One: Preparation

Here, you will make sure all the chocolate products and the packaging materials are in place.

Besides, a fully complete production line has varying machines that assist with this operation.

Make sure you load the chocolate packaging material in the film system.

Also, make sure the machine is fully operational before you start the packaging process.

Stage Two: Package Forming

The conveyor system delivers the chocolate products to the packaging area.

Also, the packaging material will form through the assistance of the dancer’s arm and the forming collar.

As the chocolate passes here, the packaging material forms around the chocolate thus enclosing it.

Stage Three: Cutting and Sealing Area

After the chocolate packaging machine packages the chocolate, the film wrap is cut to the size of the chocolate.

At the same time, a sealing mechanism will make sure the packaging material is airtight.

This may be by the use of a heating mechanism or a glue system.

The chocolate in the packaging now leaves the area as a single packet.

Stage Four: Discharge Area

Once the machine packages the chocolate products, they now leave via the discharge area to the next production phase.

What Are The Advantages Of Chocolate Vertical Form Fill Seal (VFFS) Packaging Machine?

A chocolate VFFS plays a crucial role in chocolate packaging.

Here are the benefits of using this chocolate packaging machine:

Versatility

You can use a single chocolate VFFS to produce many varieties of packaging bag shapes.

This is because it has several easy-to-exchange components like the forming tubes and shoulders.

Besides, you can produce various bags that can handle even fragile chocolate products.

A Wide Array Of Packaging Materials

A chocolate VFFS can use different types of packaging materials in the packaging process.

Besides, various chocolate products will require a unique packaging parameter.

Also, you can use a lamination material in the packaging process to maintain the aroma and characteristics of chocolate products.

Low Operational Costs

The other benefit of using a chocolate VFFS machine is that it improves operations.

It does this by lowering the chocolate packaging process.

Besides, it costs less to operate this machine as they can come with a tool-free changeover system.

They also last for long periods when you maintain and clean them well.

Speed of Production

It has a high production capacity that ensures you will meet all your production needs timely.

This machine can package several chocolate products every operational hour.

Airtight Packaging

An important factor when it comes to packaging chocolate products is airtightness.

This ensures there are no elements that will enter and contaminate the chocolate products.

There are extra protection features that happen in a MAP [Modified Atmosphere Package].

Here, you will exchange air within the packaging material with an inert gas.

This will assist in combating oxidation and thereby extending the shelf life of the chocolate product.

Labeling and Printing

You can add extra features like labelers and/or printers to the chocolate VFFS.

The printer will include information like manufacture and expiry date, and other important information about the product.

Pre-printing process happens by use of the labeler which is an automatic process.

Product Consistency

These systems will fill the packaging material with the exact amount of chocolate product.

This feature makes sure your products are in the right amount and weight.

Efficiency and Reliability

A chocolate VFFS ensures accuracy and consistency during the entire chocolate packaging process.

This makes you package several chocolate products without a loss in quality.

Ease of Operation

The integration of a touchscreen makes this system easy to operate and monitor.

Film Tracking Systems

This allows for accuracy during the packaging process thereby allowing no wastage.

Energy Efficient

This system has low carbon and energy footprints thus is suitable for the environment.

Which Other Products Can You Pack Using Chocolate Flow Wrapping Machine?

This machine offers versatility when it comes to wrapping products.

Here are some products you can wrap using a chocolate flow wrapping machine:

  • Toffees
  • Cakes
  • Bread
  • Candy
  • Dairy products
  • Frozen food products
  • Chemical products
  • Pet foods
  • Poultry products
  • Snacks

How Does Single Stage Primary Packaging And Two Stage Primary Packaging In Chocolate Packing Machine Compare?

Two stage primary packaging involves packing chocolate with two packaging materials in two successive steps.

Single stage primary packaging involves packing chocolate products in one or double packaging materials within one operation.

What Are The Secondary Chocolate Packaging Materials Used In Chocolate Packaging Machine?

Secondary chocolate packing material is the material that you will use outside the primary packing.

It groups the chocolate products to help in creating a stock-keeping unit, commonly known as SKU.

Besides, it facilitates handling smaller chocolate products by holding them in single packs.

Secondary packing will offer supplementary protection that will keep and maintain the integrity of the primary chocolate packing.

Also, you can use it as a shipping container to transport small shipments, thus useful in e-commerce.

Here are some materials you can use in secondary chocolate packing:

  1. Box
  2. Padding
  3. Separators
  4. Reinforcements
  5. Bags
  6. Paper
  7. Corrugated cardboard
  8. Plastic crates
  9. Trays
  10. Shrink wraps

Why Is Tertiary Packaging Necessary In A Chocolate Packaging Line?

Chocolate fold wrapping machine

Chocolate fold wrapping machine

This type of packing is also known as transit or bulk packaging.

Tertiary chocolate packing is important to group large amounts of chocolate products to create a stock-keeping unit [SKU].

It facilitates the transportation of chocolate products from one point to the next.

For instance, this could be from the chocolate production plant to a point of sale.

In this packing stage, you will handle the chocolate products as distribution units.

Tertiary packing facilitates the safe transportation of large and or heavy chocolate products.

Also, it will prevent damages, facilitated handling, transport, and storage of the products.

One example of tertiary packing is a pallet that has several secondary packages, stretch-wrapped to facilitate shipping.

Can You Pack All Chocolate Product Types Using Chocolate Packaging Machine?

Different packing machines can perform different packing processes.

Besides, you need a complete packing line to pack all chocolate products from primary, secondary, and finally tertiary packing.

Which Are The Different Types Of Chocolate Wrapping Machine?

Some of the most common machines in the market include:

Chocolate Foil Wrapping Machine

Choscolate foil wrapping machine

Chocolate foil wrapping machine

Chocolate foil

Chocolate foil

This equipment wraps chocolate as ellipses or balls by using various foils.

Some advantages of this machine are:

  1. A frequency converter mechanism frequently converts the wrapping sizes.
  2. PLC for ease of operation.
  3. It has a high production capacity.
  4. Also, it produces appealing looks to the product.
  5. It saves on costs as it has low operational needs.

Some disadvantages are:

  1. It is expensive to buy and install.
  2. Any malfunctions can stop the machine for long a duration.

Some of its key features are:

  1. An automatic lubrication system.
  2. Fast changeover of supply wheels for foils and wrapping papers.
  3. Wrapping disks contain several pistons that may intermittently move.
  4. It features a cam mechanism that relies on a 3-phase synchronous motor to power the process.

Besides, you can optimize this machine by:

  1. Frequently lubricate and clean the machine.
  2. Change and fill the oil pallets with fresh oil.
  3. Availability of production data for easy reference.
  4. Ensure raw materials are plenty so that the machine does not stay idle.

Chocolate Fold Wrapping Machine

Chocolate fold wrapping machine

Chocolate fold wrapping machine

This is a piece of equipment that wraps chocolate in different sizes as tablets and parlances in envelope fashion.

Also, you can wrap the chocolate with more than one film concurrently.

Some advantages of this machine are:

  1. It allows you to set it horizontally with random exits to reach several outlets per unit time.
  2. Also, it can wrap chocolates of varying sizes since it is flexible.
  3. A color mark tracing unit enhances the wrapping process.
  4. Full automation saves time and is reliable.

Some disadvantages are:

  1. It is costly to purchase and install.
  2. Also, it requires a lot of work area for installation.

Some of its key features are:

  1. Different gears control the speed of the process.
  2. Adhesive groups that reinforce the scale mostly in horizontal outlets.
  3. Full automation increases production capacity.

Also, you can optimize this machine by:

  1. Make sure raw materials are in plenty for the machine to operate continuously.
  2. Enter the right wrapping conditions on the control panel.
  3. Frequently clean and maintain the machine.
  4. Save transportation time by fitting it in the production line.

Chocolate Coin Wrapping Machine

Chocolate coin wrapping machine

Chocolate coin wrapping machine

This is equipment wraps chocolate in the shape of coins.

Some advantages of this machine are:

  1. A servo intelligence system allows the ease of operation.
  2. It produces low noise thus minimizes noise pollution.
  3. Also, it is fully automatic and can directly connect to the entire chocolate coin production line.
  4. It comes with a touch screen for ease of monitoring and control.
  5. Safety sensors enhance safety for all.

Some disadvantages are:

  1. A high initial cost.
  2. It occupies a lot of floor space.

Also, you can optimize this machine by:

  1. Ensuring it is always in the correct operating condition.
  2. Lubricate all moving parts to minimize tear and wear.
  3. Thoroughly clean the machine frequently.

Chocolate Bar Wrapping Machine

Chocolate bar wrapping machine

Chocolate bar wrapping machine

This is an equipment that packs chocolate bars using cardboard wrappers or aluminum paper.

It also seals the wrappers hermetically.

Examples of chocolate bar wrapping machines are:

  1. Chocolate bar cartoning machine
  2. Chocolate bar fold machine
  3. Chocolate bar horizontal flow machine

Some advantages of this machine are:

  1. Best designs ensure you achieve high-quality wrapping.
  2. Full automation increases production speed.
  3. It provides varying wrapping such as envelopes, cubes, bands, etc.
  4. The Control panel allows ease of operation and monitoring.
  5. Also, it is gentle thus no breakages during the wrapping process.

Some disadvantages are:

  1. The initial cost and maintenance to fix it are high.
  2. Also, you need the training to understand the wrapping parameters which would add to the cost.

Some of its features are:

  1. DC motors that have inverters.
  2. Ease of customization of the length of wrappers and wrapping speed.
  3. Stainless steel material that ensures high hygiene standards.
  4. Sensitive photo mark system that ensures suitable tracking and cutting.

Besides, you can optimize this machine by:

  1. Conform to packaging parameters of the machine.
  2. Regularly clean and maintain the machine to maximize operation.

What Is The Speed of Chocolate Packaging Machine?

Depending on the machine, the speed varies from 0 to 300 bags per minute.

Which Are The Chocolate Packaging Techniques Used In Chocolate Packaging Machine?

These include:

  • Pleat wrapping

Here, you will a label to seal the wraps after forming pleats around chocolates.

  • Banding

It entails using wrapping materials to wrap bands around chocolates and seal with glue or heat.

  • Foil wrapping

The machine will not use a heat seal to wrap paper or aluminum around chocolates.

  • Twist wrapping

Here, you will seal the chocolate by twisting the ends of the chocolate wrapper.

  • Foil wrapping

It entails heating the seal’s ends after wrapping cylindrical chocolate.

  • Sleeve wrapping

Here, you will enrobe a web around chocolates by applying one or two film reels and seal with heat.

  • Foil and band wrapping

It entails using aluminum foil to wrap chocolates then using paper to wrap around the aluminum.

What Material Is Used In The Frame Construction of Chocolate Packaging Machine?

Stainless steel makes the frame since it is durable and offers more strength.

How Does Manual Chocolate Packaging Machine Vs. Fully Automatic Chocolate Packaging Machine Compare?

Manual machines are suitable for small scale while fully automatic ones are good for large scale industries.

It is expensive to buy fully automatic machines than manual machines.

Manual machines require more human labor than fully automatic machines.

Fully automatic machines are more accurate and reliable than manual machines.

The production capacity of fully automatic machines is higher than manual machines.

Fully automatic systems can process different chocolate sizes as they are flexible than manual machines.

Manual machines have fewer parts than fully automatic machines thus need more human support.

It is possible to integrate a fully automatic machine and not a manual machine in a production line.

Which Is The Best To Use In A Chocolate Packaging Machine Between Cold Sealing Film And Heat Sealing Film?

Cold sealing film since chocolate is a heat-sensitive product.

Can You Integrate An Automatic Chocolate Feeding System To Semi-Automatic Chocolate Packaging Machine?

Yes, it is possible since they both have automation systems and the feeding system will supply chocolate to the packaging machine.

How Do You Troubleshoot Chocolate Packaging Machine?

When the film is not at the center, align the belts properly.

Use a film with suitable threading and align the roll at the center of the spindle if the wrapping film fails to track properly.

Clean or replace the film feed belt while adjusting the tension if you notice an inconsistent bag length.

Correct bag length settings and make sure photo-eye registration is in place if you notice a longer bag length.

Replace or realign the forming collar when the wrapping film has creases.

Clean and adjust forming belts if it is hard to unwind the film.

Adjust the heat formation and lower friction of moving parts if the film sticks in forming tubes.

Which Are The Optional Equipment For Chocolate Packaging Line?

These are:

  • Tempering machine
  • Automatic chocolate depositor
  • Chocolate enrober
  • Automatic moulding machine
  • Automatic demoulder
  • Chocolate granule mixer
  • Biscuit feeding machine
  • Feeder mixer
  • Granule dosing machine
  • Chocolate pumps
  • Nut feeder
  • Chocolate analysis machine
  • Filling and weighing equipment

What Is Your Chocolate Packing Machine Price?

The price ranges between 2000 USD and 30000 USD.

At SaintyCo, we offer a range of chocolate packaging machines, depending on your specific needs and requirements.

Contact us today for all your chocolate packaging machine needs.

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