TR-150 Tablet & Candy Roll Wrapping Machine
TR-150 Tablet & Candy Roll Wrapping Machine
Tablet & Candy Roll Wrapping Machine Application:
The machine TR-150 is designed and suitable for wrapping in on roll with several pieces of tablets by aluminum foil & paper laminated material. All movements of the machine adopt advanced PLC controller and Servo motor, so it is very stable and reliable, operation easy and maintenance convenience.
It can run full automatically, warning and stop function for no wrapping paper and not tablet, all tablets touching material adopts excellent SUS304 stainless steel (or SUS306), other steel material adopts enamel paint or Alloy to combine.
Tablet & Candy Roll Wrapping Machine Composition and Function:
- Vibrating tablets feeding unit: put tablets into hopper by manual, vibrating system will send tablets into track automatically for wrapping preparation, automatic stop for overload tablet, automatic start for lack of tablets, all tablet arrangement is automatically.
- Tablets arranging unit: this unit is to arrange tablets according to setting position and quantity for pushing to wrapping station.
- Wrapping paper feeding unit by servo motor: put the wrapping paper to holder machine can arrange wrapping paper to wrapping station for standby automatically.
- Controller unit: this machine is controlled by PLC controller, automatic warning and stop when any procedure get malfunction.
- Speed controlled by inverter.
- I-Mark control system for film.
- Automatically code printing system.
- Monolayer double multi-purpose packing.
TR-150 Tablet & Candy Roll Wrapping Machine
|Technical specification||TR-150 for Tablet||TR-150 for Candy|
|Product size||Diameter: Ф15-Ф25mmThickness: 4-15mmLength of roll: 50-130mm||Diameter: Ф17-Ф24mmThickness: 6-12mmLength of packaging: 30-130mm|
|Dimension (L x W x H)||5900 x 1650 x 1750mm|
TR 150 Tablet & Candy Roll Wrapping Machine
Candy Wrapping Machine: The Ultimate FAQ Guide
If you want to upgrade or invest in a completely new candy wrapping machine, then you should read this guide.
It covers everything, from basic to advanced aspects of candy wrapping equipment.
The information will help you choose a cGMP compliant, safe, efficient and high-tech candy wrapping machine.
Here is what you should know:
- What is Candy Wrapping Machine?
- What are the Benefits of Candy Wrapping Machine?
- Are there Drawbacks of Candy Wrapping Machines?
- How does Chocolate Wrapping Machine compare to Candy Wrapping Machine?
- Why use High Speed Candy Wrapping Machine?
- How does Double Twist Candy Wrapping Machine Compare to Single Twist Candy Wrapping Machine?
- What is the best Material for Wrapping Candy?
- What is A Candy Roll Wrapping Machine?
- How does Candy Roll Wrapping Machine Work?
- Why Choose Cut and Twist Candy Wrapping Machine?
- Is Candy Bar Wrapping Machine same as Chocolate Bar Wrapping Machine?
- What should you Consider when Choosing Candy Packaging Machine?
- Is Automatic Candy Wrapper same as High Speed Candy Wrapping Machine?
- Can you use Gummy Bear Packaging Machine to Wrap Candy?
- Why Trust SaintyCo Candy Wrapping Machine?
- How do you Integrate Candy Wrapping Machine in Candy Manufacturing Line?
- How does Candy Roll Wrapping Machine compare to Overwrapping Machine?
- Which Industries use Candy Wrapping Machine?
- Which Validation Documents do you need when Buying Candy Wrapping Machine?
- How do you Maintain Candy Wrapping Machine?
- How can you Troubleshoot Candy Wrapping Machine?
- How does Manual Candy Wrapping Machine compare to Automatic Candy Wrapping Machine?
- What are the Quality Standards for Candy Wrapping Equipment?
What is Candy Wrapping Machine?
Candy wrapping machine is a device that you can use to wrap candy in wrappers including paper laminated materials and aluminum foil.
Candy wrapping machine
What are the Benefits of Candy Wrapping Machine?
When using this candy packer machine, you will experience the following advantages:
· Time Saving Equipment
Using an automatic candy wrapping machine will save you a lot of time lost through manual wrapping.
Manual wrapping will consume a lot of time and is often tedious.
You will save energy and time when you bring an automatic candy wrapping machine into your production line.
· Enhancement of Product Attractiveness
Candy wrapping machine will give your products an attractive look and make them stand out from other candy products.
· Protect Candy from External Damage from Dust and Moisture
Using the right type of wrappers will ensure that the candy is safe from such an external environmental factor.
You will be able to supply safe and clean candy to the suppliers without the risk of damages from moisture and dust.
· Increase in Efficiency
Using a candy wrapping machine, you will be able to wrap the candy efficiently without having issues of lose wrappers.
Apart from that, you will ensure great uniformity in the candy wrapping process which would not be possible with manual wrapping.
· Faster Wrapping Process
You will achieve your daily production target by using the automatic candy wrapping machine.
Since it is automatic, it is capable of efficiently wrapping different types of candy at a high speed.
· Increase in Production
You will also increase the level of productivity as the automatic candy wrapping machine will increase the output,
Proper integration of the candy making machine and the candy wrapping machine will yield higher rates of production.
· Cost Effective Process
Using the automatic candy wrapping machine will eliminate the need for having many employees in the company.
You will be able to save on the cost of labor and increase the production level thus making it more cost effective.
· Increase in Safety
You will also work in an environment where you are sure of the safety of your workers as well as that of the machine.
Candy wrapping machine has special sensors that will stop the machine automatically when it detects a problem.
Are there Drawbacks of Candy Wrapping Machines?
Candy packing equipment
Yes, there are drawbacks of the candy wrapping machine.
Despite the numerous benefits, you will also feel the pinch of using a candy wrapping machine at some instances.
Some of the disadvantages of using a candy wrapping machine include:
· High Cost of Purchasing
You will have to dig deeper into your pockets to purchase a custom automatic candy wrapping machine.
The initial cost of purchasing the machine is high prompting you to spend a lot of money
· High Cost of Installation
Apart from the high cost of purchasing, you will also spend a lot of money in the installation process.
This includes finding enough space for the machine as well as paying technicians who will assist in the installation process.
· Better Hygiene
Using the candy wrapping machine will ensure that you produce candy of very high hygienic standards.
There are very minimal cases of human handling of the candy thus reducing the chances of contamination.
How does Chocolate Wrapping Machine compare to Candy Wrapping Machine?
Chocolate wrapping machine and the Candy wrapping machines are a confectionary machines that increases the ease of producing candy and chocolate.
You will use a candy wrapping machine to wrap candy and a chocolate wrapping machine to wrap chocolate.
In many cases, the wrapping papers are similar but, on some occasions, you will find see great differences in the wrappers.
Chocolate wrapping machines will barely use the twisting method to wrap chocolate which is quite common in wrapping candy.
Additionally, chocolate wrapping machine passes through a more delicate process in comparison to that of candy wrapping.
Implying that chocolate is more of a delicate confectionary in comparison to candy and require better handling.
Chocolate wrapping machine
Why use High Speed Candy Wrapping Machine?
You should consider sing high speed candy wrapping machines due to a lot of benefits.
High speed candy wrapping machine is capable of integrating numerous functions into one machine.
You will be able to release the full effect of the candy only through the use of the right wrapping systems.
The high-speed candy wrapping machines use the latest form of technology in the wrapping process to produce top speed packaging.
You will also have the best opportunity of boosting your value chain as well as the name of your production line.
You will also handle the wrapping of a wide range of candy such as glucose sweets, wine gums, and compressed tablets.
Apart from that, you will also wrap marzipan, caramels, sweets, as well as fruit gums.
High speed candy wrapping machines also incorporate different forms of wrapping such as twist wrapping of soft and hard candy.
You will have minimal restrictions on the levels you can reach in wrapping candy using the high-speed candy wrapping machine.
How does Double Twist Candy Wrapping Machine Compare to Single Twist Candy Wrapping Machine?
Single Twist candy Wrapping Machine is a high-speed machine that you can use in packaging different shapes of candy.
Some of the shapes that you can wrap include square, round, rectangular and ellipse candies among others into single twist style.
You can wrap different products at a speed of 350 products per minute according to the product.
Technical drawing of candy packer
Parts and Components of Single Twist Candy Wrapping Machine
Here are some of the parts of the single twist candy wrapping machine that assist in the wrapping process.
· PLC Control Panel
It comes complete with a friendly human machine interface on and a touch screen for easy control of the machine.
You can also program and monitor operations of the machine according to the production specifications from the PLC control panel.
· Feeder System
This is the part that will feed the machine with the candy as well as the wrappers.
It consists of a product hopper for the candy and the wrappers thus providing a better wrapping system.
· Distribution System
This is main transport system of the machine that consists of motors, conveyors, and gears.
It steers the operations of the machine by moving things from one station to the next.
· Wrapping System
This part has other parts such as the wrapping pistons and disks which enhances the flexibility of the wrapping system.
You will rely on this part as the main area where the machine wraps the candy.
· Automatic Printing System
The printing system acts as the main decorating system which prints the dates and names on the candy wrappers.
· Lubrication System
This is the part of the machine that will oil the candy and wrapping paper for smooth wrapping transitions.
· Automatic Alarm Systems
This is the part of the machine that will sense the presence of products and wrapping paper.
It also has an alarm system that will warn you in case of any danger with the operations of the machine.
Working Principle of Single Twist Candy Wrapping Machine
Here is a step by step guide through the working principle of a single twist candy wrapping machine.
· Step One: Preparation Stage
First, you will have to prepare the machine by making sure it is in the right working condition.
At the same time, you will integrate it with the main candy producing machine and load the paper hopper.
After that, you will program the machine accordingly and allow it to proceed with the wrapping procedure.
· Step Two: Wrapping Candy
As soon as the machine is on the go, you will sit by the control by the control panel and monitor the progress.
Candy will move from the main candy producing machine and into the candy wrapping machine hopper.
At the same time, the machine will release the wrapping paper from the wrapping paper hopper.
The candy, as well as the wrapping paper, will move straight into the wrapping zone simultaneously.
Once at the wrapping zone, the machine will encapsulate the candy with the wrapping paper and twist the tip.
It will twist only one side of the stiff wrapping paper and seal the wrapping paper completely.
· Step Three: Final Stage
Finally, the machine will move the wrapped candy to the printing zone for printing of names and dates.
It will discharge the candy after a successful wrapping procedure.
Advantages and Disadvantages of Single Twist Candy Wrapping Machine
The main advantages that you will experience while using this machine include:
- It is capable of providing enough protection against dust, moisture and harsh light among other contaminants.
- The machine is also easy to operate and provides better human machine interface.
- It wraps candy with elegant wrapping papers thus maintaining an elegant and appealing look.
- You will also be able to increase the rate of production since it wraps more than 300 sweets per minute
The main disadvantages of the single twist candy wrapping machine include:
- The initial cost of purchasing and installation of the machine is high.
- You will also have to hire professionals to assist in operating the machine.
Double Twist Candy Wrapping Machine
A double twist candy wrapping machine is a device that you can use to wrap candy with a twist on both sides.
It is capable of wrapping candy within the following ranges:
ii. Width 12-34mm
iii. Thickness 6-20mm
Parts and components of a Double Twist Candy Wrapping Machine
A double twist candy wrapping machine is capable of performing the wrapping function with the help of the parts.
The main parts that the machine depends on include:
· Double Brush Feed Plate System
This is the part of the machine that feeds the candy straight to the wrapping zone.
· Double Paper Feed Reel Holder
This is the part that holds the wrapping paper for the candy which comes in two parts.
The two parts consist of the inner wrapper holding system as well as the outer wrapper holding system.
· Paper Feed System
This is an air assisted paper feed system which provides the wrapping paper the machine requires for wrapping purposes.
It comes complete with an electronic optical eye sensor which will detect the presence of wrapping paper.
Apart from that, it also has sensors on the machine which will detect the any problem and stop the machine.
· Clear Guards
This is the part of the machine that provides the operator with ultimate protection in case of an accident.
· AC Motor with Transducer
It has an infinite speed controller with very high precision and saves energy to prolong the service life.
Working Principle of Double Twist Candy Wrapping Machine
Here is a step by step guide to how a double twist candy wrapping machine works.
Step One: Preparation Stage
First, you will confirm and make sure that the machine is in proper working condition to avoid faults.
After that, you will load the wrapping papers into the feed real holder.
In this case, you will load two types of wrapping papers for the inner and outer layer.
Step Two: Wrapping Candy Stage
At this stage, you will allow the machine to start the candy wrapping process after proper programing.
The candy producing machine will feed the candy wrapping machine with candy at a particular rate.
At the same time, the paper feed system will release the wrapping papers at a certain rate.
The candy and the wrapping papers will meet at the candy wrapping zone at the same time.
At this point, the machine will cut the inner and outer layer of the wrapping paper before encapsulating the candy.
After that, the machine will twist and seal both sides of the wrappers at the same time.
Step Three: Final Printing Stage
The machine will move the candy to the printing stage before releasing it for storage and transportation.
Advantages and Disadvantages of Double Twist Candy Wrapping Machine
Here are some of the advantages of using the double twist candy wrapping machine.
- It produces a classic and familiar style candy wrap that has been in existence for a very long time.
- It is easy to use as it has a user-friendly human machine interface with touch screen control panel.
- It is easy to clean and maintain as you will spend very little money in the cleaning process.
- It works at a very high speed usually wrapping over 500 candies in a minute.
- It works smoothly and produces low noise thus maintaining a cool working environment.
- Food touching parts adopt stainless steel material which is smooth and easy to clean.
The major disadvantages of using the machine include:
- High cost of purchasing and installation
- Hiring professionals to operate the machine is also costly.
What is the best Material for Wrapping Candy?
The best material that you can use in the process of wrapping candy is aluminum foil or paper laminated materials.
The material ensures that candy is free from external contaminants such as moisture and dust making it safe for consumption.
Additionally, the material is also capable of keeping candy in fresh conditions thus increasing the shelf life of candy.
What’s more, the material is strong enough to prevent wear and tear and withstand frequent pressure from different handling systems.
What is A Candy Roll Wrapping Machine?
Candy roll wrapping machine is a device that will wrap cylindrical candy using folding and heat-sealing processes.
It comes complete with a PLC control panel and inverters that assist in the wrapping process.
The best material that you can use with a roll wrapping machine is polypropylene film.
How does Candy Roll Wrapping Machine Work?
Here is a step by step process of how a candy roll wrapping machine works.
Candy roll wrapping machine
Step One: Integration
First, you will have to integrate the candy roll wrapping machine with the candy processing machine.
This will automatically feed the candy roll wrapping machine with the cylindrical candy for wrapping.
The machine works on the principle of applying heat sealable films to the cylindrical candy.
Step two: Feeding the Candy to the Wrapping System
With all the factors such as wrapping material in place, you will allow the machine to proceed.
It comes complete with a vibration hopper feeding system, which feeds the candy into right configurations for wrapping.
After that, the machine will convey candy to the wrapping head for the purpose of wrapping, rolling and gluing.
On a conveyor belt, the machine will move the candy to the packaging system and wrap it with the polypropylene film.
With the help of an out-feed conveyor system, the machine will discharge the wrapped cylindrical candy.
Finally, the machine will press the two ends of the wrap before discharging it for storage or other processes.
Why Choose Cut and Twist Candy Wrapping Machine?
You can use a cut and twist candy wrapping machine to close up the ends of the wrapper by twisting.
In that case, you can use cellophane which is a tough material that is able to twist and seal.
The wrapper also produces a pleasant crackling sound during the process of unwrapping the candy.
You can use the cut and twist candy wrapping machine in high speed processes of wrapping candy.
It is capable of achieving a throughput of 300 wrapped candy in a minute.
Is Candy Bar Wrapping Machine same as Chocolate Bar Wrapping Machine?
Candy bar wrapping machine is not the same as chocolate wrapping machine.
You will use a candy bar wrapping machine to wrap candy bars and a chocolate wrapping machine to wrap chocolate.
Despite the differences, you will use both machines to pack different types of confectionaries that have sugar.
Implying that, you can use a chocolate wrapping machine to wrap confectionaries such as candy and chocolate.
What should you Consider when Choosing Candy Packaging Machine?
When choosing a candy wrapping machine, there are specific factors that you have to take under consideration.
Here are the main factors that will influence your choice for a candy wrapping machine.
Candy wrapping equipment
· Technical Capabilities
You will have to consider technical factors such as dimensions of the machine in terms of weight and size.
This will be in line with your production requirements and the space within your warehouse.
· Labor Requirements
You have to make it clear is you will need to hire human labor in the production process.
For an automatic candy wrapping machine, you will hire very few people in comparison to a manual candy wrapping machine.
· Safety of the Machine and Workers
You should consider purchasing a machine that is safe for you and other workers.
It must have sensors that will automatically stop the machine in case of any hitches.
· Maintainability and Serviceability
You should consider a machine that is simple and cost effective when it comes to servicing and maintenance.
· Reliability of Candy Wrapping Machine
Your choice of machine should be reliable and never let you down when you need it the most.
It should be flexible enough and manage even the smallest and biggest candy production lines.
· Ability to Integrate into the Packaging Line
Your machine should integrate perfectly into the packaging line to make a complete candy production line.
· Capital Cost and Returns
You should purchase a machine that is within your budget and should also have proper returns for your investment.
· Energy Requirements
You should have proper power outlines that will dictate the amount of power the machine needs for proper operations.
· QualityQualifications (for food, pharmaceuticals, etc.)
You must consider the quality specifications in terms of hygiene ensuring that the wrapping process id safe for consumers.
Is Automatic Candy Wrapper same as High Speed Candy Wrapping Machine?
Automatic candy wrapper is not the same as high speed candy wrapping machine.
Despite the fact that they work at very high speeds to wrap candy, the two machines have differences.
One of the major differences in the two machines is the level of automation.
High speed candy wrapping machine may have a lesser level of automation in comparison to automatic candy wrapper.
An automatic candy wrapper has certain features that you will not get in a high-speed candy wrapping machine.
Automatic candy wrappers have advanced level of automation where the machine performs multiple functions automatically.
This includes features such as:
- Auto-correction when the wrapping films jams the operations of the machine.
- Auto-adjusting the dimensions according to weight of the candy under the wrapping process.
Automatic candy wrappers have the ability of allowing shorter product runs plus efficient and fast changeovers.
Can you use Gummy Bear Packaging Machine to Wrap Candy?
Yes, you can use gummy bear packaging machine to wrap candy.
Since gummy bear candy falls under the category of confectionaries, the wrapping machines can be similar.
The wrapping principle of candy is the same except for a few exceptions.
The exceptions will depend on the type of candy you are handling which in most cases are delicate.
Why Trust SaintyCo Candy Wrapping Machine?
You can trust SaintyCo candy wrapping machines because of the following reasons:
- SaintyCo uses the state-of-the-art modern machinery and technology in the production of candy wrapping machines.
- It also maintains a high level of hygiene in the production process of the candy wrapping machine.
- SaintyCo also offers the best alternatives in terms of customer care as well as proper after sales services.
- You will receive the bets designing assistance from the experienced staff when making a custom candy wrapping machine.
How do you Integrate Candy Wrapping Machine in Candy Manufacturing Line?
Modern candy wrapping machines integrates perfectly with the candy manufacturing line.
It comes complete with parts that you can easily attach to the candy producing machine.
As the candy moves from the candy production line, it moves directly into the candy wrapping machine.
You can integrate the machines and have a single operation line which you can easily operate from one human machine interface.
This form of integration will increase productivity and reduce the cost of the wrapping film.
How does Candy Roll Wrapping Machine compare to Overwrapping Machine?
In many cases, you will use the candy roll wrapping machines in the process of wrapping cylindrical candy such as biscuits.
It is similar to an overwrapping machine as the product will pass across a sheet of film thus creating horizontal seals.
In both candy roll wrapping and overwrapping machines, you will create the end seals using a system of folding operations.
Apart from that, the two machines also have their differences in terms of the mode of handling products.
Roll wrapping handles the more delicate confectionary and does not allow two packs to be in contact.
It will smoothly guide the delicate confectionary into the packaging machinery without contact with others.
On the other hand, overwrapping does not work with delicate products thus allowing the candy to be in contact.
Which Industries use Candy Wrapping Machine?
You can use the candy wrapping machine in different industries such as:
· Food and Beverage Industry
You can use this machine to wrap different types of candy in the food and beverage industry.
It assists in the maintenance of high standards of hygiene in the wrapping of candy.
Apart from that, it increases the safety of the consumer as well as the people working in the production plant.
· Medical and Pharmaceutical Industry
You can use it in the medical and pharmaceutical industry in wrapping different types of medical pills.
Apart from that, it helps in the wrapping of operational gloves in air tight packs.
It helps in the maintenance of high levels of hygiene in the process of wrapping the different types and sizes of tablets.
· Cosmetics Industry
You can use the candy wrapping machine in the cosmetics industry to wrap a wide scope of cosmetic products.
It improves the overall appearance of the cosmetic products thus making them more attractive to the customers.
· Stationery Industry
You can use a candy wrapping machine to wrap different shapes and sizes of stationary.
It makes it simple to make changes and easy to adjust the package to reveal the content.
It helps in wrapping these products in air tight conditions thus making them safer and durable.
You can use the candy wrapping machine to wrap stationary including pencils, ball point pens and sketches among others.
· Industrial Components
You can use it in other mechanical industries to wrap industrial components such as locks, and hollow pin chains among others.
Which Validation Documents do you need when Buying Candy Wrapping Machine?
When purchasing a candy wrapping machine, you have to make sure that it is in the right working conditions.
You will have to perform various tests in the presence of your supplier and receive the necessary validation documents.
Here are the validation documents that you need to have when purchasing a candy wrapping machine.
· Candy Wrapping Machine FAT Documentation
Your supplier will issue with a FAT document after he has confirmed that the machine is working properly at the factory.
You will receive FAT documentation after the machine goes through proper factory assessment test.
Your supplier will subject the candy wrapping machine through a series of tests and inspections.
This test subjects the candy making machine through dynamic and static inspection.
Static testing of the candy wrapping machine involves the following:
i. Electrical Inspection where all t electrical components go through thorough inspection to test their efficiency in power supply.
ii. Safety Inspection involving every component of the machine including sensors that will inform you of any problems.
iii. Mechanical Inspection involving inspection of the moving parts of the machine as well as other functional units.
Dynamic tests of the candy wrapping machine include dry tests as well as how the machine performs.
You will add the necessary ingredients that you need when doing the performance test.
Dry tests involve testing the candy wrapping machine without the use of the ingredients to test its working condition.
· Installation Qualification (IQ) Validation Documentation for Candy Wrapping Machine
At the installation stage, you will also perform a test to ensure that the candy wrapping machine is in proper conditions.
One of the tests that you will perform is the test of validity where you will check different factors such as material.
You can test the validity of the 316 stainless steel in reference to the manufacturing details.
You have to go through every part of the candy wrapping machine to make sure that they are in perfect condition.
What’s more, you will also have a look at the power requirements of the candy wrapping machine at your working station.
You will receive an installation document to prove that the machine is working after the installation process.
· Candy Wrapping Machine Operational Qualification (OQ) Validation Document
After the final installation process, you need to confirm that the machine is operating well.
This is because the machine might develop some complications during the transportation or installation process.
Your supplier will always send a technician who will confirm that the machine is in the right operation condition after installation.
Finally, you will receive an OQ validation document as the last validation document among the three.
Remember that the validation process has to be in accordance with the current good manufacturing practices.
How do you Maintain Candy Wrapping Machine?
You need to maintain a candy wrapping machine in order to have it in the right working conditions for long.
You can maintain the candy wrapping machine by regularly cleaning the machine and greasing the moving parts.
Apart from that, you will also have to replace the worn-out parts on a regular basis.
Here is a step by step procedure which you can follow when cleaning a candy wrapping machine.
Candy wrapping machine automation
· Step One: Disconnecting the Machine
After disconnecting the machine from the power supply, let it cool down for a while.
As it cools down, you will prepare the cleaning tools such as a rag, water, and detergents.
Make sure that you use detergents that will not affect the integrity of the machine.
· Step Two: Dismantling Parts of the Machine
You will also remove the parts of the machine that you can easily remove and replace.
This will allow you to have access to the inner inaccessible parts.
· Step Three: Cleaning Process
At this point, you will begin the cleaning process by cleaning the external parts of the machine.
You can soak the parts with stubborn stains to make it easy when you will be scrubbing them off.
After a successful cleaning process, you should dry the parts in the air or with a clean dry rug.
Apart from that, you will also check the parts that are worn out and replace them immediately.
· Step Four: Replacing the parts
After completing the cleaning process, you should replace the parts of the candy wrapping machine accordingly.
You should replace the parts carefully and grease the moving parts to reduce friction.
Apart from the above method of maintenance, you can also have the CIP cleaning method.
CIP is clean in place method for the candy wrapping machine which cleans parts of the machine that are inaccessible.
It is an efficient method that will:
i. Increase the efficiency of utilization of the cleaning equipment such as water, chemicals and cleaning time.
ii. Ultimately, it will boost or improve the productivity of your production line.
It will allow you to clean the piping systems and other parts without going through the dismantling process.
You can either decide on the following methods of CIP cleaning including:
i. Recovery CIP which will recycle most of the liquid you use in cleaning
ii. One shot which will eliminate all the liquid you use in the cleaning process.
How can you Troubleshoot Candy Wrapping Machine?
In the process of using a candy wrapping machine, you might come across technical hitches that derail your work.
Some of the problems that you might encounter while using the candy wrapping machine include:
Candy wrapping machine PLC Interface
· Wrapping Film Running Off the Center
You can actually experience a few issues with the wrapping film including:
i. Roll of the film not being at the center of the spindle
ii. Film Roll that is poorly wound
iii. Loose film rolls on the spindle
iv. Unaligned belts to the tube
You can sort this out by replacing the problematic film with a better one as you repair the broken one.
Apart from that, you should align the belts of the candy wrapping machine accordingly.
· Wrapping Film not Tracking Accordingly
In the process of troubleshooting the machine, you will also realize that:
i. The film roll is deviating away from the spindle
ii. It might also be loose and not on a proper line of the carriage.
You will sort this by tightening the spindle and proper alignment of the roll at the center of the spindle.
You can also replace the wrapping film with a proper one that has proper threading.
· Stagnant Wrapping Film Feed Belt
You will troubleshoot and check out the following parts of the candy wrapping machine:
i. Tightness of belt against the machines tube
ii. Gear box and film drive couplings
iii. Cables and drive of the film feed motor
iv. Bearings of the belt drive shaft.
You can sort this out by adjusting the gearbox, drive cables, and loosening the belt of film feed motor.
Apart from that, you should consider adjusting belt bearings of the drive shaft.
· Presence of Creases on the Wrapping Film
You can also have creases on the wrapping film due to the following reasons:
i. A forming collar that is worn out
ii. Improper adjustments on the forming collar
iii. Improper alignment of the setup roller
iv. Obstructions on the forming collar
v. Roller contamination on the path of the film
You have to replace a new forming collar and make sure that you place and adjust it correctly.
· Jams at the Forming Tube
After troubleshooting, your candy wrapping machine may have the following issues:
i. Sticking of the film due to hot vertical seal
ii. High friction on the coefficient of the film
iii. Vertical seal band experiencing excess pressure
To reduce excess heat and friction on moving parts, you should use proper parameters.
How does Manual Candy Wrapping Machine compare to Automatic Candy Wrapping Machine?
There are two main categories of the candy wrapping machine that you can choose from.
These are the manual candy wrapping machine and the automatic candy wrapping machine.
You can compare a manual candy wrapping machine and an automatic candy wrapping machine by looking at the following:
· Cost of Production
Using a manual candy wrapping machine is actually cheaper than using an automatic candy wrapping machine.
This is in terms of purchasing the machine as manual candy wrapping machines are cheaper.
You might need to acquire a lot of human labor to assist in using the manual candy wrapping machine.
In the long run, using the automatic candy wrapping machine is cheaper despite the high cost of purchasing.
· Speed of Production
Automatic candy wrapping machine wrap candy at a higher speed in comparison to the manual candy wrapping machines.
You will be able to achieve a faster rate of production using the automatic candy wrapping machine.
· Overall Output
In the long run, you will have a much better output using the automatic candy wrapping machine due to the speed.
· Efficiency of Production
An automatic candy wrapping machine is more accurate and delivers proper wrappers on the candy.
It will efficiently wrap the candy with the wrappers and eliminate the need for further checks and balances.
What are the Quality Standards for Candy Wrapping Equipment?
One of the major factors to consider before you purchase a candy wrapping machine is the quality standards.
You can easily check the certification marks to ensure that the machine conforms to the right standards.
Here are some of the certification marks of conformity and quality of the machine:
- International Standards Organization Certification of conformity and quality (ISO certification).
- CE certification for all the electrical components of the candy wrapping machine.
- CO certification mark of conformity and quality
- MSD for machine safety derivatives
- SGS certification of quality and conformity
- EMC certification for electromagnetic compatibility of the machine.
- PAD certification for physical agent directive certification
- FDA for the food and drug administration certification of quality and conformity
- PUWER for provision and use of work equipment regulation certification of quality and conformity.