Bottle Label Applicator: The Ultimate FAQ Guide

Today, I will explore everything you need to know about bottle label applicator.

From components, working principle, features, uses, quality standards to benefits; you will find all information you need about bottle label applicator right here.

Keep reading to learn more.

What Is A Bottle Label Applicator?

A bottle label applicator refers to a type of revolutionary machine which can label a wide range of bottles.

It is perfect for small business owners and can apply different types of labels and also supports transparent label application.

bottle label applicator

bottle label applicator

What Are The Features Of Bottle Label Applicator?

The bottle label applicator has the following features:

  • Has a simple and quick tool-free changeover.
  • Built from ss 304 stainless steel whose material construction is very durable.
  • Contains sensors for recognizing whether bottles are in the machine or not to ensure efficiency.
  • Makes it easy to integrate other support equipment.
  • Has alarms that tend to go off in case there is a fault that requires immediate attention.
  • Its application speed is about 10 to 200 pieces per minute.
  • The accuracy level of plus or minus 1 mm
  • Applies pressure-sensitive, die-cut, or roll-formatted labels.
  • The approximate output is about 600 to 900 products per hour based on the size of the bottles and labels.
  • The diameter of bottles should be between 55mm (2.24 inches) to 225mm (10 inches).
  • Labeling height of approximately 7 inches or 175 mm
  • Able to apply both single labels and front and back labels
  • Produces an anodized finish.

What Are The Benefits Of Bottle Label Applicators?

  • Cost-effective: the bottle label applicator enables you to achieve your production needs while reducing your production costs at the same time.
  • It has a high rate of production of products which ensure that you meet all the production needs well.
  • Maintenance: bottle label applicator is easy to maintain as spare parts are readily available.
  • Ensures reduction in the time used to label products.

What Are The Factors To Consider When Buying A Bottle Label Applicator?

  • Design construction: when purchasing a bottle label applicator, it is important to make sure that its design meets the production purpose.
  • Power consumption: make sure that you inspect the power rating of a bottle label applicator because it will have a great impact on the bottom line.

It is also important to ensure that the consumption of power of the bottle label applicator will not have an impact on the efficiency and quality of the process of labeling.

  • Shape and size: make sure that the nature of the bottle label applicator can meet the size and shape of the bottles you would like to label.
  • Ease of use: make sure that the bottle label applicator which you have chosen can be easily used without a lot of training to cut down on costs.

How Does Fully Automatic And Semi-Automatic Bottle Label Applicator Compare?

  • Semi-automatic bottle label operator tends to rely greatly on human labor as compared to fully automatic bottle label operator.

 automatic bottle label applicator

automatic bottle label applicator

  • The amount of bottles which can be labelled are higher in full automatic bottle label applicator as compared to the latter.
  • A fully automatic bottle label operator tends to be well advanced in technology as compared to its counterpart.

semi automatic bottle label applicator

semi automatic bottle label applicator

What Are The Ways Of Increasing The Performance Of Bottle Label Applicators?

The performance of the bottle label applicator can be increased using the following ways:

  • Conducting consistent maintenance practices to make sure that the bottle label operator is operating effectively.
  • Ensuring that all the staff who are operating the bottle label operator are well trained to avoid damaging the machine and ensure the safety of operation.
  • Continuous inspection of the bottle label applicator to ensure that any worn-out parts are replaced to ensure the efficiency of operation.
  • Lubrication of all parts of the bottle label applicator which are subjected to friction.

Are There Any Limitations Of Bottle Label Applicator?

Yes, the bottle label applicator has limitations some of which include:

  • Depending on your specifications, it may be expensive to purchase the machine at the beginning.
  • Portability: bottle label operator tends to come in varying sizes and shapes and thus it may be quite difficult to move those in larger versions.
  • At times it may be quite costly to maintain the machine in case it breaks down.

What Are The Components Of A Bottle Label Applicator?

  • Roller systems: it tends to apply tension on the backing web and commences and halts with every chain of labeling.
  • Feeding unit: it gives the bottles to the machine to ensure that the labeling which is carried out is uniform.
  • Hopper: the location where bottles are held prior to being moved to the next station for labelling.
  • Control panel: it ensures ease of operation of bottle label operator by controlling it from a single station.
  • Dancer’s arm: it ensures that the labels are well secured and there is no overfeeding in the machine.
  • Motors: it offers motion to several parts of the bottle label operator.
  • Labelling stations: it the part in which labels are applied onto the bottles.
  • Sensors: it makes sure that the machine is safe and does not cause injury to users.

Which Operational Principle Does A Bottle Label Applicator Use?

The operational principle of a bottle label applicator entails the following stages:

Stage One

It entails feeding a bottle label applicator using the help of conveyor belts. The label units then begin to move concurrently at continuous feeding rates.

Additionally, the bottle-feeding unit will then synchronize with the labeling unit to make sure there is a smooth operation.

This in turn pushes the bottle along with the conveyor system because the bottle label applicator uses reels, label rounds, and driving wheels.

Stage Two

With the assistance of in-feed scrolls, the bottles can be transported via the conveyor system to the location for labeling.

It enables labels to be well put onto the bottles.

At this stage, the wheel tends to drag tags in a motion with an alternating motion when the labels exit the reels.

At the same time, pressure is applied for other processes of labeling to occur.

The recovery support makes sure  the labels maintain their posture as they are linked closely to one another.

Stage Three

Once the containers have been labelled, they levae the machine through this stage.

In case there are bad labels, the sensors will detect them and inhibit the bottles from moving to the next stage.

Which Industries Use A Bottle Label Applicator?

Some of the industries which use bottle label applicators include:

  • Food industries
  • Cosmetic industries
  • Chemical industries
  • Water industries
  • Beverage industries
  • Petroleum industries
  • Pharmaceutical industries

Which Are The Design Specifications Of A Bottle Label Applicator?

  • Size and design: it entails making the bottle label applicator be of varying configurations and designs.
  • It is able to work with different types of materials and thus you do not need to limit the range of production.
  • The machine can be altered to suit a wide range of shapes of bottles which need to be labelled.

How Will A Bottle Label Applicator Enhance Your Business?

  • Ensure that you meet the needs of your clients.
  • Enhance the appeal of your products thus ensuring that you make more sales.
  • Make it possible to employ a reduced number of staff thus minimizing on the costs of production.
  • Ensure that labels are accurately applied to the bottles.
  • It will increase the operation safety by avoiding risks.

What Is The Comparison Between Automatic And Manual Bottle Label Applicators?

The comparison between the two types of bottle label applicator entails the following features:

  • Manual bottle label applicator tends to entail the usage of intensive labor as compared to automatic bottle label applicator.
  • The automatic bottle applicator is more expensive while the manual bottle label applicator is relatively affordable.

manual bottle label applicator

Manual bottle label applicator

  • Manual bottle label applicator has a lower production capacity as compared to automatic bottle applicator.
  • The automatic bottle applicator possesses safety features such as sensors while the manual bottle applicator lacks such features.

Which Quality Standards Should A Bottle Label Applicator Adhere To?

Some of the quality standers which a bottle label applicator should adhere to include:

  • Food and Drug Administration (FDA)
  • Restriction of Hazardous Substances (RoHS)
  • SS AISI 304 Compliant
  • Current Good Manufacturing Practice (cGMP)
  • CE mark of quality

Is It Possible To Troubleshoot A Bottle Label Applicator?

Yes, a bottle label applicator can be troubleshoot using the following steps:

  • Misalignment of labels: this can be troubleshot by the application of an adhesive and making sure the machine is adjusted accordingly.
  • Labels peeling off: make sure that you apply minimal adhesive and select a type of adhesive which is suited for the bottle label operator.

Which Product Materials Can Use Bottle Label Applicator Of?

Some of the product materials which can use bottle label applicator include:

  • Aluminum
  • Steel
  • Plastic
  • Glass
  • Fiber drums

Which Information Is On The Labels Applied Using A Bottle Label Applicator?

Some of the information which you can apply on labels using a bottle label applicator include:

  • Net weight
  • Manufacturer Details
  • Allergen warnings
  • Ingredients
  • Storage instructions
  • Batch number
  • Date of expiry
  • Usage instructions
  • Date of manufacture

What Are The User Requirement Specifications For A Bottle Label Applicator?

It is essential to make sure that you measure all the aspects concerning the efficacy and quality of the bottle label applicator.

Some of the user requirement specifications for a bottle label applicator include:

  • Approvals
  • Overview
  • Introduction
  • Design requirements
  • Description process
  • Quality needs
  • Abbreviations
  • Test and delivery
  • Safety parameters

What Are The Types Of Labels Which Are Applied By A Bottle Label Applicator?

The following are the types of labels that can be applied using a bottle label applicator:

  • Informative labels: it contains important information about a given product such as the expiry date, allergy information, and manufacture date.
  • Grade labels: it displays the level of the quality of the product and makes it possible to identify high-grade products from the low-grade product.
  • Brand Label: this type of label helps the customers in distinguishing products from different manufacturers and emphasizes customer loyalty.
  • Descriptive label: it contains several details like the instructions of handling and contents of the bottles.

What Is The Material Construction For A Bottle Label Applicator?

The machine is manufactured using stainless steel that is durable. Stainless steel is used because of the following reasons:

  • Resistant to corrosion and thus will not affect the quality of the final products.
  • Durable and long-lasting
  • Has a great aesthetic appearance
  • Strong
  • It is resistant to fire and heat
  • Very hygienic
  • It is easy to fabricate
  • Recyclable
  • Resistant to impact

Why Should You Label Products Using A Bottle Label Applicator?

Some of the reasons why you should label products using a bottle label applicator include:

  • Makes it easy to recognize different types of products.
  • Offers additional information which may be essential concerning the products.
  • It is a requirement by the law.
  • Makes sure that the products are well specified.

What Are Some Of The Primary Technical Parameters Of A Bottle Label Applicator?

  • The bottle label applicator can weigh up to 500 kilograms.
  • Its production capacity ranges between 10 to 500 units per minute.
  • The power output of a bottle label applicator is between 0.1 to 2 kilowatts.
  • Its power requirement is between 220 volts and 380 volts.

What Are The Configurations Of Bottle Label Applicators?

They include the following:

  • Vertical wrap: in this, the bottles tend to pass upright via the machine.
  • Horizontal wrap: in this, bottles pass through the machine while lying on their sides and it is suited for round and unstable containers.
  • Front/back wrap: it applies labels on one or more sides and is suited for a wide range of bottle styles so long as they can remain stable through the conveyor.

What Are The Features To Look For When Choosing A Bottle Label Applicator?

The features to look for in a bottle label applicator include the following:

  • Flexibility: you should ensure that the bottle label applicator which you choose can handle a wide range of sizes and shapes for usage in several lines of production.
  • Material compatibility: the bottle label applicator should handle your selected label material, tensioners, rollers, and any other parts.
  • Rate of application: ensure that the bottle label applicator works at the speed you desire and can handle fluctuations in production speed. It should also be able to communicate with operations happening upstream.

How Should A Bottle Label Applicator Be Maintained?

Some of how a bottle label applicator is maintained include:

  • To make sure that the bottle label applicator has optimum performance, it is important to carry out maintenance practices.
  • Make sure that all the faulty components are replaced or repaired as they may affect the quality of the labels.
  • Ensure that all the sensors are cleaned to ensure the safety of the staff and operation.
  • All the electrical components need to be functional because they might lead to electrocution and fire hazards.
  • The conveyor system should be cleaned to remove any dirt and debris such as stuck labels and glue.
  • All moving parts of the bottle label operator need to be lubricated as this will ensure smooth operation by reducing wear and tear.

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