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NS-A2 Infusion Bag/CAPD Bag Filling-sealing Machine

Infusion Bag Filling Machine: The Ultimate FAQ Guide

This guide will help you choose high quality and reliable infusion bag filling machine that can skyrocket your business.

It covers benefits, parts, working principles, specifications, URS, and future technologies, amongst other aspects.

So, if you want to be an expert in an infusion bag filling machine, read this guide.

What is an Infusion Bag?

An infusion bag is a high-quality, safe, and reliable device that you can use for intra-arterial and intravenous infusion treatment.

Apart from that, you can use an infusion bag for A-line pressure monitoring.

In other words, it is a bag that will hold the liquid that you will administer directly into the vein.

 Infusion bag

Infusion bag

What is an Infusion Bag Filling Machine?

An infusion bag filling machine is an instrument or device that you can use in filling and sealing infusion bags.

It has a wide range of components such as mass flow meters which help in guaranteeing stable and accurate filling process.

Infusion bag filling machine

Infusion bag filling machine

What are the Advantages of Using Infusion Bag Filling Machine?

In the pharmaceutical industry, quality and efficiency are the most important aspects you will find in an infusion bag filling machine.

Apart from that, you will also need an infusion bag filling machine that will save you time and increase reliability.

Here are the other benefits that you will draw just from using the infusion bag filling machine.

Automatic Nature Saves on Labor Cost

Since the machine is fully automatic, most of the functions are left for the machine to perform.

You will need very few people to hand the jobs the machine cannot thus no need of hiring more labor.

Saves Raw Materials through Accuracy

The machine is very accurate and does not allow the raw materials to spill and go to waste.

This leads to saving of more raw materials thus reducing the overall cost of production.

Safe for the Environment

Infusion bag filling machines conform to the environmental regulations thus reducing chances of pollution in the environment.

This also makes it possible for you and your workers to remain safe during the filling process of the infusion bags.

Enhances Reliability and Efficiency

Using the infusion bag filling machine will enhance reliability as well as efficiency allowing you to gain the recommended effectiveness.

Implying that you will save a lot of time in the process of using the machine to fill the infusion bags.

Saves on Cost of Production

You will reduce wastage of products through proper accuracy of the machine thus saving on the raw materials.

Apart from that, you will also reduce on the cost of hiring additional labor thus saving you the production cost.

How Do Semi-Automatic Infusion Filling Machine and Automatic Infusion Bag Filling Machine Compare?

You can either choose to purchase the semi-automatic infusion bag filling machine or automatic infusion bag filling machine.

Here is how the two types of infusion bag filling machines compare:

· Semi-Automatic Infusion Bag Filling Machine

The semi-automatic infusion bag filling machine will require you to hire additional labor to help in some functions.

Implying that the machine has the capabilities of functioning automatically but on various selected aspects.

It is cheaper than the fully automatic infusion bag filling machine but you may have to pay more for the additional workers.

· Fully Automatic Infusion Bag Filling Machine

On the flip side, the fully automatic infusion bag filler machine can perform and operate fully with very minimal assistance.

You will hire very few employees to help in the operations of the machine among other human labor requirements.

Fully automatic infusion bag filling machines are quite costly in comparison to the semi-automatic capsule filling machine.

What is the Difference Between Single Chamber Infusion Bag Filling Machine and Double Chamber Infusion Bag Filling Machine?

Apart from the two types of infusion bag filling machines, there are other types of infusion bag filling machines.

Here is a comparison between the single chamber and the double chamber infusion bag filling machines.

Infusion bag filler machine

Infusion bag filler machine

Single Chamber Infusion Bag Filling Machine

This type of infusion bag filling machine is the type of bag that operates by depending solely on one particular chamber.

Modern types of infusion bag filling machines merge the filling, sealing, and manufacturing into a single unit.

It does not require other intermediate steps in the process of manufacturing, filling, and sealing of infusion bags.

Double Chamber Infusion Bag Filling Machine

In a way, this type of infusion bag filling machine resembles the single chamber but it features two chambers.

It is a faster machine with a higher capacity of production in comparison to the single camber infusion bag filling machine.

You have the freedom of using only one chamber during the production process with the double chamber infusion bag filling machine.

Apart from that, the machine has high accuracy levels with a margin of error of plus or minus 2.

What are the Main Parts of the Infusion Bag Filling Machine?

Infusion bag filling machine has different parts that enable it to perform its functions accurately.

Here are the main parts that the infusion bag filling machine depends on:

· Automatic Control System

This is the part that enables all the operations within the infusion bag filling machine to run automatically.

All you have to do is set the machine accurately and allow it to proceed with the infusion bag filling process.

It also has a human-machine interface (HMI) that will help you operate the infusion bag filling machine easily.

· Driving Mechanism

This is the transportation system of the infusion bag filling machine enabling the transfer of materials through different stations.

Most infusion bag filling machines have an integrated driving mechanism that you can automatically control from the control system.

The driving mechanism consists of different features such as:

i. Conveyor belt mechanism

ii. Electric Control Systems

iii. Electric motors such as servo motor that provides excellent machining services.

· Signal Response System

This part of the machine will help in the coordination of signals that help in operating different sections of the machine.

Modern infusion bag filling machines come complete with signal response systems that have the following features:

i. Detection signs system

ii. Electromagnetic valve control

iii. Fully integrated control system

· Film Feeding Station

This is the point where you will add or feed the infusion bag filling machine with film for making infusion bags.

They are available in different sizes according to the wide range of production capacities on the infusion filling machines.

· Pressure or Pneumatic System

This is the part that will provide the clean air that you need in the production and filling process of the infusion bags.

· Cap Feeding Station

Infusion bag filling machines also have a cap feeding station where you will feed the caps for the infusion bags.

· Bag Forming Station

Infusion bag filling machines depend on the bag forming station to transform the film into an infusion bag.

· Filling Station

As soon as the formation of the bag is complete you will pass it through the filling station.

At this point, you will fill the bags with different medical content in case you are working in the pharmaceutical industry.

· Sealing Station

Finally, the machine will pass the bags through the sealing station to seal the bags and eliminate leakages.

Which Factors should you Consider when Choosing Infusion Bag Filling Machine?

Here are the main features to look for before purchasing the machine:

Section of automatic infusion bag filling machine

 Section of infusion bag filling machine

· Structure and Design of the Machine

You have the capacity of coming up with your own design that will dictate the structure of the machine you need.

The designing process will involve determining the right size as well as the production capacity of the infusion bag filling machine.

Additionally, you will also consider the visual attractiveness of the machine among other key aspects of design and structure.

· Start-Up Time of the Machine

Start-up time is the duration that your machine will take to start processing the filling materials into the filling bags.

You should be in contact with the manufacturer to specify the start-up duration it will take to get the machine running.

You must consider getting a machine that takes the shortest period to start-up and fill the filling bags with different materials.

· Energy Requirements of the Machine

Well, the bigger the machine, the higher the amount of energy it will require to operate successfully.

Here, you will look at the power rating of a particular model and match it with your specifications.

Generally, your goal should be, getting a machine that will conserve and use power efficiently.

·  Rate of Production

This is the time or speed that a machine will take to complete a number of infusion bags in an hour.

Having knowledge of your desired production capacity will help you dictate the rate of production of your machine.

· Flexibility of the Machine

This is the ability of the infusion bag filling machine to handle different types of films for making infusion bags.

Here, you will consider purchasing a machine that has the ability to handle different types of films.

· Regulatory Compliance of the Machine

You must purchase a machine that adheres to the regulatory compliance restrictions to avoid fake machines.

This will also work in your favor as it will help you get very high-quality types of infusion bag filling machines.

· Orientation and Maintenance of the Machine

Here, you will look at the ease of maintenance of the machine before purchasing the infusion bag filling machine.

Implying that you should go for a machine that you will maintain easily without going through numerous complications.

What are the User Requirement Specifications of Infusion Bag Filling Machine?

User requirement specifications are the specifications that a buyer will list down in reference to the machine.

It is a form of communication between you and the manufacturer detailing the specifications you need on your machine.

Here are the main details that you have to include in your infusion bag filling machine URS.

· Introduction

Here, you will give brief details on the type of infusion bag filling machine that you intend to purchase.

Your manufacturer will get a rough idea about the machine you want before diving deeper into the details.

· Overview

At this point, you will begin with the specifications of the machine with details such as a specific purpose of the machine.

You will also go deeper in providing information about the machine such as:

i. Capacity of the infusion bag filling machine

ii. Space availability of your machine in your factory setting

iii. Accuracy and reliability of your machine

iv. Cleaning and maintenance requirements among other key factors.

· Operation Requirements of the Machine

This will be the greatest determinant that will dictate how good an infusion bag filling machine operates.

Some of the features that you need to specify in this section include:

i. Functional requirements will determine the technical specifications of the machine.

ii. Operational requirements of the machine among others.

iii. Safety requirements

iv. Environmental requirements

v. Power specifications

· Compatibility as well as Support System

Here you will outline the key specifications about the compatibility requirements of the machine.

You will give details about the machines that you expect to integrate with the infusion bag filling machine.

These are the machines that will form the support system of the infusion bag filling machine.

· Abbreviations

You will give the full meaning of the words that you have abbreviated within the URS for proper reference.

· References

You must give references to the guidelines or books that you use in the process of making the user requirement specifications.

· Approval

This is the section where you will detail the names of the people required to approve of the machine.

It has date and signature lines for proper approvals to be done using different signatures.

How Does an Infusion Bag Filling Machine Work?

Basically, an infusion bag filling machine goes through basic steps as it forms and fills the infusion bags.

Here is a step by step process that you can follow to understand and fully operate an infusion bag filling machine.

Loading the Infusion Bag Filling Machine

First you have to prepare the machine and ensure that it is in proper working condition.

After that, you will load the machine with the film at the film feeding station.

Apart from that you will feed the infusion bag filling machine with the caps at the cap filling station.

With all the requirements in place, you can program the machine from the control panel of the machine.

Press the start button and allow the machine to begin the bag formulation process.

Bag Formation Process

Here, the machine will take in the film for forming the infusion bags.

It will lead the film to the bag forming station where the machine will fold and transform it into a bag.

After that, the machine will also fit the caps on the infusion bags to have a complete bag.

Filling and Sealing of the Infusion Bags

At the third stage, you will allow the machine to accurately fill the infusion bags.

The infusion bag filling machine will guide the infusion bags to the filling station for filling purposes.

It will fill the bags to capacity according to the right specifications that you will specify.

After that the machine will guide the full bags to the sealing station to seal the openings on the infusion bag.

This will block the contents of the infusion bag from leaking.

Which Kind of Future Technology Do You Expect in Infusion Bag Filling Machines?

The infusion bag filling machine is growing day by day and you will expect new technology in future machine.

For that reason, you need to consider purchasing infusion bag filling machine that is flexible for improvements.

Here are some of the technology that you should expect to see in infusion bag filling machine in future.

  • Better technical know-how on reducing the error of margin to minimal as possible or eliminating it all together.
  • Increase in the speed of producing and filling of the infusion bags at a cheaper cost.
  • Technology that will make the machine safer by reducing the margin of error for accidents.

In other words, the future is bright for the infusion bag filling machine with plans of the increasing the automation level.

Where Can you Use Infusion Bag Filling Machine?

You can use the infusion bag filling machine in different industries depending on the main application.

Here are some of the industries where you will need to use the infusion bag filling machine.

 Infusion bag filling process

Infusion bag filling process

· Pharmaceutical Industry

You will use the infusion bag filling machine to fill medical products into different sizes if infusion bags.

· Food Manufacturing Industry

The infusion bag filling machine is instrumental in filling of different types of liquid food products into stand-up pouches.

What’s more, you can accurately and precisely fill food packages with solid food materials such as peanuts

· Beverage Manufacturing Industry

You will use the infusion bag filling machine to fill different types of beverage stand-up pouches with different beverages.

Which Quality Specifications Must Infusion Bag Filling Machines Adhere To?

You must also make sure that the infusion bag filling machine adheres to the international quality standards.

Here are the main international quality standards that you have to adhere to:

  • International Standards Organization (ISO) Quality Standards
  • Food and Drug Administration (FDA) Quality Standards
  • Current Good Manufacturing Practices (cGMP) Quality Standards
  • CE Electric Quality Standards

Which Factors Determine the Cost of Infusion Bag Filling Machines?

There are quite a number of factors that you should look at when budgeting for an infusion bag filling machine.

Some of the factors that you need to consider when determining the cost of infusion bag filling machine include:

 Infusion bag filling machine

Infusion bag filling machine

· Type of Infusion Bag Filling Machine

In this case, you will choose the type of infusion bag filling machine that you want but beware of the cost.

For instance, a fully automatic infusion filling machine will cost more than a semi-automatic infusion bag filling machine.

· Size of the infusion Bag Filling Machine

The bigger the size of the infusion bag filling machine the higher the cost of your machine.

· Quality of the Infusion Bag Filling Machine

The higher quality of the infusion bag filling machine the higher the amount of money you will pay.

How Can You Clean Infusion Bag Filling Machine?

You should clean and maintain your infusion bag filling machine regularly.

Proper cleaning and maintenance are not only necessary but will increase the shelf life of your infusion bag filling machine.

Here is a procedure that you can follow to successfully clean and maintain your infusion bag filling machine.

1) Dismantle the Parts

First, you will dismantle the parts into various parts by following the guidelines of assembling the machine.

You have to ensure that the machine is shut down and is cool enough to avoid burns or unnecessary injury.

2) Cleaning the parts of the Machine

After that, you will use different types of cleaning materials such as detergent, soap, a cleaning rag, and clean water.

You can get rid of the stains by soaking them for a while thus making it easy to scrub off.

Rinse the parts thoroughly and then dry them with a dry piece of cloth.

3) Greasing and Replacing Worn Out Parts

You must also take care of the worn-out parts by replacing them with new ones.

Apart from that, you have to grease the worn-out parts by applying enough oil to reduce friction.

Finally, you will replace the parts back to the original position and make sure that they are intact.

Perform a test run on the machine to make sure that everything is in order before resuming production.

Why Should You Import an Infusion Bag Filling Machine from China?

China should be your destination of choice for purchasing the infusion bag filling machine.

Here are the reasons that should compel you to purchase the infusion bag filling machine from China.

 Infusion bag filling machine

Infusion bag filling machine

· High-Quality IV Bag Filling Machine

You will also have very high-quality infusion bag filling machines that meets the value for your money.

In other words, you will get very high-quality infusion bag filling machines at very affordable prices.

· Perfect Customer Care Services

You will also receive impeccable customer care services that will be ready to attend to your needs at any time.

You will also receive additional services such as designing, equipment qualification, commissioning, repair and training among other services.

· Cost Competitive Infusion Bag Machine

You will find infusion bags at competitive prices in China.

Whether you want to start up infusion bag filling plant or resell the machine, China offers a perfect market for all your infusion bag filling equipment.

At SaintyCo, we design and manufacture high quality and reliable infusion bag filling machine.

They are cGMP and CE compliant. We customize our IV bag filling machines to meet the specific needs of our clients.

Contact us today for nest prices in infusion bag filling machines.