Before importing your nest labeling machine, read this guide.
It has all information that will help you choose reliable labeling equipment.
Keep reading to learn more.
What Is A Labeling Machine?
A labeling machine is a machine that dispenses or applies labels on different containers, items, packages, or products.
Through coordination of the different components, a labeling machine can print these labels onto the desired product.
Labeling machines come in different sizes designs and shapes depending capacity of production and the type of product you want to apply the label on.
Some of these machines can perform multiple tasks making it easy to label a wide variety of materials such as steel, glass aluminum, and plastics.
A Bottle Labeling Machine
What Are The Advantages Of Labeling Machine?
When it comes to quality, designs, precision, and speed a labeling machine cannot go the long way. Unlike just labeling the products, packages, or containers manually.
Below are some of the advantages of labeling machine;
Labeling Machines Have High Performance And Are Cost-effective
The labeling machine not only meets the requirements of product labeling but is also durable. The labeling machine has high precision and the labeling speed is high.
A labeling machine can last up to 10 years while still functioning well.
Acquiring a labeling machine can be relatively high but the cost of out you can make within a month is much more than the cost of buying.
They Are Widely Used And Are Versatile
The labeling machine has no restrictions on the applicable environments or areas that it can be used to perform printing or labeling operations.
Be it the food industry, chemical industries, hardware, cosmetics, pharmaceutical all these areas of application require a labeling machine.
The labeling machine can print different types of labels from stickers, paste labels, and anti-counterfeit labels.
Labeling Machine Is More Efficient With Low Costs
With the integration of labeling machine from the manuals, ones are greatly making impacts in industries and manufacturing.
It’s more efficient and has higher labeling quality.
The use of labeling machine results in massive output production and low input cost which gives big margin profits to industries.
Labeling Machine Is Reliable, Convenient And Easy To Manage
It’s easy to manage a labeling machine since it does not require too many operations. Less manpower is required.
It provides reliable working performance and it’s convenient especially if you know what type and purpose of the labeling machine.
Labeling Machine Is More Durable
With proper maintenance practices, this labeling machine can be of service for a period of up to 10 years.
An Automatic Labeling Machine
Which Labelling Machines Are In The Market?
There is an increase in demand for labeling machines as a result of the integration of most industries from the manual process to more advanced equipment.
This is a result of the massive production of goods that require labeling before releasing them to the market.
Labeling machine comes in different sizes as well as types. The common types of labeling machine include;
Semi-automatic Labeling Machine
This label machine is all-around and it’s able to dispense labels on square and cylindrical shapes.
It’s suitable for labeling products that have relatively low mechanical pressure resistance.
For instance, bottles especially plastic bottles and containers.
This labeling machine accommodates only full labeling of products of up to 300mm diameter.
It also has high-performance speed making it ideal in the correct market.
Semi Automatic Labelling Machine
Automatic Labeling Machine
If you are looking for massive production when it comes to labeling the products, and automated labeling machine is the best.
It has a conveyor belt that helps put the products safely and in the right position for labeling.
It has high precision and the quality of labeling is high and up to standard.
Normally, automatic labeling equipment can offer both partial and full labeling of products.
This machine can adjust automatically in case there are changes, especially in diameter.
Additionally, automated labeling machines provide quality labeling of products regardless of the different surface materials.
Computerized Automatic Label Printing Machine
Vertical Labeling Machine
It’s an all-around and user-friendly labeling machine. Its turnaround labeling time is 150 bottles for every minute.
A vertical labeling equipment is suitable for cylindrical containers.
The fact that is automatic reduces the need of changing different parts.
It also has a roller spacing design that holds up all the containers in position.
The vertical labeling machine labels all containers accurately which results in quality results.
Automatic Side vertical Labelling Machine
Horizontal Printer Labeling Machine
The horizontal labeler has an automated system that speeds up the labeling process. It accommodates both partial and full labeling, especially for unstable products.
While labeling the containers lay on the side with the help of idlers rollers on the attachment chins.
This machine can label more than 100 items every minute, though this capability solely depends on the capability of the horizontal labeling machine.
Horizontal Printer Labeling Machine
Multi-function Labeling Machine
Regardless of size and shape, this labeling machine can label a wide variety of products or containers.
The most interesting part of the multi-function labeling machine is that it can label containers or products simultaneously.
This labeling machine is user-friendly since it’s easy to manage and operate.
Regardless of size, type, shape use of this labeling machine guarantees high degree of quality of labeling.
This labeling machine is suitable for working environments that are quite busy.
High Speed Double Sided Multi-Function Labeling Machine
High-speed Labeling Machine
It is also known as a high-capacity labeling machine.
This labeling machine synchronizes the label applicator with the product that handles the conveyor.
As a result, flexibility and efficiency are guaranteed during the process of labeling.
Additionally, it has a robust control system that guarantees rapid part changeover, accuracy, and minimal maintenance.
This labeling machine can label 1000 products in a minute due to its high-speed labeling capability.
Regardless of the high speed, the labeling is always accurate. This is because this labeling machine has the latest technologies.
A high-speed labeling machine is more flexible in terms of the different designs it can label.
It has the ability of labeling different sizes and shapes of different products and still manages to accurately label these products.
A high-speed labeling machine operates with sensors to assist in coordinating the movement of the different parts of a high-speed labeling machine.
Depending on the capacity, needs it’s easier to choose which labeling best meets your requirements.
At SaintyCo, we offer other labeling machines such as:
- Automatic Two Side Labeling System
- Pressure Sensitive Labeler
- Flat Surface Labeling System
- Point Wrap Around Labeler
What Are The Components Of A Labeling Machine?
Ideally, a labeling machine comprises different components that make it possible to dispense the labels or print labels. These components have the capability to;
- Print, spray or apply labels on products.
- They move and arrange products in one position for concurrent labeling.
- Remove any label that is defective way from the system.
Those are the basic functions of the different components that make up a labeling machine. These components include;
Accuracy is crucial especially while applying labels on different products.
It’s therefore important to have a labeling machine that does this process uniform from the initial part of the feeding hooper.
The main function of a feeding hooper is to ensure that it feeds the products to the labeling machine.
The feeding process should be systematic and continuous to enhance the uniformity of the label.
A labeling station consists of two parts a labeling pad and a labeling head.
The labeling station mainly offers a platform when labeling of containers becomes a problem
Date Printing Setting
Almost all products should have dates of manufacturing, expiry, or even the batch number.
This is a mandatory rule from regulatory bodies.
Labeling machines have incorporated this aspect and it’s easier to set all these dates and print them on the labels.
Touch Screen Control Panel
A touch screen control panel is an essential part that allows you to control all the processes on the labeling machine.
The touch screen control panel comes with different interfaces that are for different labeling machine.
Touch screen control panel helps in;
- Machine module configurations
- Allows alterations of production processes.
The drive mechanism comprises of the following parts;
- Motor: it powers the labeling machine to function. The motor system converts all the electrical energy into mechanical energy to allow continuous motion.
- Conveyor: a conveyor system helps in the movement of containers during labeling from one point to another.
- Roller system: It connects the motor and the conveyor to facilitate the continuous motion of the labeling machine.
Plate For Holding The Labels
These plates normally hold the labels as the labeling machine picks and prints them on the surface of different products.
The labeling machine has a system that allows it to pick these labels automatically.
This mechanism allows the detection of any erroneous labels printed on the surface of the product.
The discharge mechanism works hard with the brake function to allow detection of these labels.
An automated system in a labeling machine allows proper coordination of the different functions of the labeling machine.
This system ensures that each of these components is working properly.
With the automation of the labeling machine, it’s easier to detect errors occurring during printing using a rejection unit.
This rejection unit comes with the labeling machine and it sidelines any labels that contain errors.
The rejection process is automatic depending on the labeling errors.
Contains all elements such as emergency buttons that you can press in case of an emergency. This button connects directly to the power supply and once you press the button the power goes off
Even with these elements, it’s important to be aware of all the safety measures and how to operate the labeling machine.
Where Is Labeling Machine Commonly Used?
A labeling machine simplifies the whole process of labeling different products or containers. Normally you will find a labeling machine that sticks a label on the product’s surface and one that prints the label on the surface of the product.
The following are some of the most applicable areas where a labeling machine is useful. They include;
- Food and beverages industries
- Pharmaceutical industries
- Animal care industries
- Cosmetic manufacturing industries
- Data collection centers
- Electronic industries
- Agricultural industries
- Construction industries.
Packaging Food Using A Labeling Machine
How Does Labeling Machine Work?
Every component that makes up a labeling machine plays a vital role and contributes immensely to how the labeling machine works.
How a labeling machine works involve a series of three stapes.
Feeding The Products Or Containers To The Labeling Machine
This stage mostly involves the movement of containers or products into the labeling machine with the help of a conveyor belt.
Moving Containers Into The Distribution Area
The movement of containers further moves to the distribution area with the help of an in-feed scroll.
Application of labels on surface products occurs at this stage.
The labels come forth from the reel with the help of the alternating wheel drag tags.
Besides, the band should always continue during the start and stop of tags this implies that the band should always be an open-loop displacement control.
The open-loop displacement controls prevent any tension while dispensing labels onto the surface of the container.
When the container approaches the conveyor and driving wheel accelerates to allow equalization, labeling, and then decelerates the speed.
Mostly the conveyors you find on top of the labeling machine are for holding containers in position for labeling.
Removing Or Rejecting All The Containers That Have Been Labeled
Once labeling is complete the containers leave the labeling machine via a discharge chute. Ejecting unit is available in the labeling machine to help detect any errors before discharging the containers.
During the discharge, the containers will always be aligned in a stream to allow the identification of labels that have errors.
What Kind Of Surfaces Can Be Labeled Using A Labeling Machine?
There are different kinds of surfaces that different products.
Even though it’s easy to apply or dispense labels almost products/items it’s important to first understand the surfaces.
For instance, some items or products require relatively low pressure while labeling such as plastic containers.
However, even with this condition, it does stop the labeling process.
Below are some of the surfaces that a labeling machine can easily apply/dispense labels on. They include;
- Smooth surfaces
- Solid surfaces
- Elastic surfaces
- Rough surfaces
- Oily surfaces
- Dump surfaces
Can Any Product Be Labeled Using Labeling Machine?
Labeling machine can almost label every surface as well as different products regardless of their shapes.
Labeling machine can label circular, cylindrical angular, conical, or even oval shapes of different items and containers.
More so, these items can either be small or large it’s easier to achieve labeling using the labeling machine.
Labeling machine is much more economical and the rate of production is high when you compare it with manual labeling.
This makes it easy to label a quite wide variety of products while maintaining quality and precision.
What Are The Maintenance Practices To Observe While Using Labeling Machines?
It’s always important to take proper maintenance of the labeling machine.
It not only saves you the hassle of replacing parts or buying a new non-additional with proper maintenance the longer you get the labeling services.
A good labeling machine should last for at least 10 years.
Below are some maintenance practices to observe as long as you have a labeling machine. They include;
- Regular cleaning of the labeling machine sensors. While doing this it’s always advisable to be extra careful not to exact more pressure.
- Cleaning of cutters that may contain dirt that affects how labels are cut.
- Regular cleaning of the head to ensure that the labels come out neatly and with high quality.
What Is The Cost of Labeling Machine?
The cost of a labeling machine is not constant at all. The cost differs depending on;
- General tools and maintenance
- Type of application of the labeling machine.
- The size of the labeling machine
- Application requirements
- Some labeling machines go way ahead to requiring compressed air, which comes as an extra cost.
It’s important to know which type of labeling machine you need and stick within the budget you have set.
What Are The Common Problems Encountered While Using Automatic Labeling Machine?
Below are some of the common problems you will encounter while using automatic labeling machine include;
- The roller feed is not smooth. If this is the case it’s important to clean the picking claws to remove any dirt.
- Labeling is posted. It’s important to always make sure that the papers are in the right position and the item is in the right place.
- The label may be attached to the belt drive shaft. You can use glue to make adjustments to the intervals between the rubber blocks.
What Is The Difference Between Semi-Automatic And Automatic Labeling Machine?
This type of labeling machine differs with regards to how the labeling process is initiated.
For a semi-automatic labeling machine, an operator has to initiate the labeling process.
For an automatic labeling machine, the labeling process is automatic since the labeling machine itself is automatic.
With an automatic labeling machine, it’s possible to achieve multiple labeling of containers and items.
For a semi-automatic labeling machine, it’s only possible to label one item at a time.
With an automatic labeling machine, the system loads up the products all by itself which is not the case for a semi-automatic labeling machine.
In the semi-automatic labeling machine, an operator has to hand load the machine with these items.
A semi-automatic labeling machine only accommodates the full roll of the labels.
Unlike the automated labeling machine which takes both partial and full rolls of labels.
A semi-automatic labeling machine only applies labels to a square and cylindrical shape.
For automatic labeling machine, applies labels to all shapes of items and containers and also to almost every surface.
With an automatic labeling machine, it’s possible to make adjustments on the diameter depending on the type and size of the items.
The semi-automatic labeling machine has a constant diameter.
Semi Automatic Machine That Can Be Used to Apply Adhesives
Is It Possible To Apply Multiple Labels Using An Automatic Labeling Machine?
Yes, it’s possible to make multiple labeling on items using a labeling machine.
This is common if you are using an automated labeling machine to dispense labels on an item’s surface.
The automatic labeling machine allows a concurrent reposition of items for multiple surface labeling.
What Should I Look Out For While Buying A Labeling Machine?
It’s always important to know what you need in a labeling machine.
This allows you to decide the type, speed, and functions of the labeling machine.
Below are some factors you should consider before deciding to acquire a labeling machine.
These factors include;
- Roll capability
- Products dimensions. You should be able to first decide which type of product you want to label to understand the dimensions.
- The dimensions of the labels. Get to understand the different sizes of labels and how you can perfectly choose a machine that will dispense these labels accurately.
- Standard features.
Is It Possible To Integrate Labeling Machine Into An Existing Packaging Or Production Line?
This factor depends on the type of labeling machine.
It’s possible to integrate an automatic labeling machine into a packaging and production line.
Connection of systems and several other machines is done via a conveyor that makes it possible to integrate the automatic labeling machine.
For semi-automatic labeling machines, they are hardly integrated. They can only apply in the production line.
Which Factors Influences How a Labeling Machine Works?
Ideally, a labeling machine works by pushing the item from the hooper with the help of the conveyor belt to the labeling wheel.
This is where the labeling of the surface item takes place.
Below are some factors that affect how the labeling machine performs. These factors include;
- Adjustment mechanisms: the labeling machine requires constant adjustments to make sure there are no defects in the design of labels. Lack of adjustments will result in inaccurate labeling.
- Mechanical structure: It’s important to check the mechanical structure of the labeling machine, any vibrations to ensure the labeling machine works accordingly.
- Traction mechanism: It’s important to consider factors such as skidding to minimize the stripping power on the labeling machine.
- Label head: Factoring traction mechanism, compaction, and rectifying mechanism are important if the precision and labeling effect is not a guarantee.
- Electrical configuration: opt for high electrical configurations to guarantee the high performance of the labeling machine.
For all your orders, questions or inquiry on labeling machines, contact SaintyCo now.