If you have any question on double side sticker labeling machine, you will find the answer right here.
Whether you want to learn about parts, features, working principle, or technical parameters; you will learn everything in this guide.
So, keep reading to learn more.
- What Is A Double Side Sticker Labelling Machine?
- What Are The Advantages Of A Double Side Sticker Labeling Machine?
- What Are Some Types Of Double Side Sticker Labeling Machines?
- How Does A Double Side Sticker Labeling Machine Operate?
- What Should You Consider When Purchasing Double Side Sticker Labeling Machine?
- What Are The Components Of A Double Side Sticker Labeling Machine?
- Which Industries Use A Double Side Sticker Labeling Machine?
- What Are The User Requirement Specifications Of A Double Side Sticker Labeling Machine?
- What Is The Warranty Of Double Side Sticker Labeling Machine?
- What Product Shapes Can You Use With Double Side Sticker Labeling Machine?
- What Is The Labeling Accuracy Of Double Side Sticker Labeling Machine?
- What Are The Limitations Of Using A Double Side Sticker Labeling Machine?
- What Is The Material Construction For Double Side Sticker Labeling Machine?
- What Is The Production Capacity Of Double Side Sticker Labeling Machine?
- What Are The Technical Parameters Of A Double Side Sticker Labeling Machine?
- What Are The Primary Features Of A Double Side Sticker Labeling Machine?
- What Types Of Product Materials Can A Double Side Sticker Labeling Machine Use?
- What Kind Of Adhesives Can A Double Side Sticker Labeling Machine Use?
- Is There A Difference Between Standard And Multipurpose Double Side Sticker Labeling Machine?
- What Types Of Labels Can A Double Side Sticker Labeling Machine Apply?
- How Does One Side And Two Side Sticker Labeling Machines Compare?
- How Will You Improve The Performance Of Double Side Sticker Labeling Machines?
- How Can You Troubleshoot A Double Side Sticker Labeling Machine?
- What Are Some Labeling Trends When It Comes To Double Side Sticker Labeling Machine?
- What Is The Significance Of Labeling Products?
What Is A Double Side Sticker Labelling Machine?
This is a labeling machine that will paste stickers on two faces of a container, that is, the back and front sides.
Besides, double side sticker labeling machines can apply the labels on containers of varying shapes and sizes.
What Are The Advantages Of A Double Side Sticker Labeling Machine?
A double side sticker labeling machine has several benefits such as:
This machine enables you to meet customer demands while minimizing your labeling costs.
The fully automatic versions can operate with minimal supervision and at high speeds.
Simple To Operate
The labeling process of containers is simplified when you use double side sticker labeling machines.
This is especially true when you are using fully automatic double side sticker labeling machines.
Double side sticker labeling machines have safety features making the operation and personnel safe at all times.
Besides, some have sensors that will prevent hazards, accidents, and minimize loss.
Double side sticker labeling machines enable you to place branded content on various containers.
This will allow you to stand out from the competition.
Double side sticker labeling machines can label various types of containers daily with no delays or downtime.
Besides, as long as it is functional, it will continue placing labels on containers.
Varying Production Capacity
The production capacity of double side sticker labeling machines varies from one machine to another.
For instance, semi-automatic versions have a lower capacity than fully automatic versions.
This feature enables you to meet your production needs.
What Are Some Types Of Double Side Sticker Labeling Machines?
Semi automatic double side labeling machine
There are numerous types of double side sticker labeling machines in the market.
Besides, each of these types comes with different functionalities as some have more and others less.
However, ensure you choose double side sticker labeling machines that meet your production needs.
Here are some variations of double side sticker labeling machines:
Fully Automatic Double Side Sticker Labeling Machine
This machine has a high production capacity as it operates independently without human intervention.
Besides, it will automatically adjust in case the diameter of the labels changes during the labeling process.
They are suitable for industries that need to meet high customer needs quickly.
Semi-automatic Double Side Sticker Labeling Machine
This is a versatile machine that will apply self-adhesive labels on containers with varying shapes and sizes.
Also, you can apply labels on products with low pressure mechanical resistance like plastics.
Besides, they are cost-effective and can label many products per unit time.
Vertical Double Side Sticker Labeling Machine
This is a versatile and easy-to-use machine as it can label about 150 products per minute, depending on the container and label size.
Besides, this version is suitable for cylindrical containers and it operates automatically.
Also, it has roller design spacing enabling you to position the containers suitably.
Horizontal Double Side Sticker Labeling Machine
This machine is suitable for labeling unstable products either fully or partially.
The machine lays products on its side and gets support from idle rollers.
This allows the machine to accurately label the products with the support of the roller structures.
Besides, depending on the version, this machine can apply labels on average 100 products every minute.
Multi-functional Double Side Sticker Labeling Machine
This type of machine will apply labels on containers and bottles of varying shapes simultaneously.
The construction of this machine is strong and can operate at high speeds with high levels of accuracy.
This machine is also stable allowing it to operate within a busy industry with more efficiency.
High-speed Double Side Sticker Labeling Machine
This is also known as a high-capacity double side sticker labeling machine.
Besides, this machine will synchronize the label application with the conveyor handling the products.
Therefore, this machine will guarantee efficiency, reliability, and flexibility during the labeling process.
This machine has robust control units ensuring quick changeover, minimal maintenance, and high levels of accuracy.
Also, it uses the latest technology, comes in flexible designs, and can handle products of varying sizes and shapes.
This machine contains several sensors that ensure high-quality label application and safety.
How Does A Double Side Sticker Labeling Machine Operate?
Here are the main stages that a double side sticker labeling machine undertakes during the labeling process:
In this stage, you will ensure the double side sticker labeling machine is operational.
Ensure all products are in sufficient amount before beginning the labeling process.
Here, the operators will feed the containers and bottles in the machine hopper.
The conveyor system will move the products to the labeling station.
Most of the labels have information on them and in the right size relative to the product you are labeling.
The product and labels move harmoniously during the labeling phase, enabling the labels to stick correctly.
In-feed systems maintain correct spacing to ensure an accurate labeling process while peel plates cut the web film from backing papers.
Labels will continue moving in straight lines as it applies labels on both sides of the container.
After a successful labeling process, the product exits the machine to the next stage in the production line.
Besides, automatic versions conduct identification and rejection of products that fail to meet labeling parameters.
What Should You Consider When Purchasing Double Side Sticker Labeling Machine?
There are various parameters to consider as these machines vary from one manufacturer to another.
Some of these factors entail the following:
This allows you to operate the machine easily and allows you to install the latest software as released by the manufacturer.
Check the power rating of the machine to ensure it fits your production needs.
This is the device where you wound the labels that the machine will apply to products.
Select label spools that are simple to load.
Ensure the machine is easy to conduct changeover since frequent downtime will lessen your production capacity.
The amount you have will influence the type of double side sticker labeling machine you can afford.
Make sure the machine can hold a sufficient amount of products without frequent refilling as it will save you time.
Make sure the type of machine you select fits in your available workstation.
The size of the products you are labeling will influence the machine you will purchase.
Ensure the machine is made of durable stainless steel material as it has several benefits.
These machines have numerous programmable systems allowing you to handle various labeling requirements.
To be on the right side of the law, ensure the double side sticker labeling machines comply with various international, national, and domestic standards.
This makes sure the machines are effective, reliable, and efficient in the labeling industry.
Ease Of Use
Ensure the machine is easy to operate.
This enables you to operate the machine with minimal training.
If you are planning to expand your production, select double side sticker labeling machines that can handle future upgrades.
Ensure the double side sticker labeling machine can allow you to integrate other machines in the production line.
These include filling machines, packaging machines, etc. as they allow you to perform all functions in a single location.
Some industries deal with corrosive and harmful chemicals.
Select double side sticker labeling machines that can handle these environments when placing labels.
What Are The Components Of A Double Side Sticker Labeling Machine?
Components of a double side sticker labeling machine
Various parts make up this machine, and they include:
This part supports the entire double side sticker labeling machine and is made of durable stainless steel material.
This component enables the labeling process to happen smoothly as it provides tension and braking to the roll feed.
These parts have a programmable logic controller [PLC] and human-machine interface [HMI] allowing you to operate the machine from a central station.
Besides, you will input the labeling parameters on this component.
This component identified gaps on labels and relays alert to the control panel to halt the process.
It may shut down the machine in hazardous scenarios.
This component has a design that detects and inhibits the offset of labels.
This part will hold all containers and bottles you will label.
This component has labeling pads and heads and assists when it is difficult to print the labels on various containers.
This part allows the transfer of products from one part of the machine to another.
It contains several components such as motors, gears, and conveyor belts.
This part will house all electronic components that provide power to the machine.
This component pulls the backing web thus begins and halts on each labeling sequence, with the help of pinch rollers.
This component allows you to cut the labels from the backing papers.
Web Unwind Reel
This is the location where you place the label rolls.
Also, for larger rolls, you may use power to assist in unwinding the roll.
Which Industries Use A Double Side Sticker Labeling Machine?
This machine finds its application in the following industries:
- Pharmaceuticals industries
- Cosmetic industries
- Chemical industries
- Petroleum industries
- Stationery industries
- Food and beverage industries
- Water packing industries
What Are The User Requirement Specifications Of A Double Side Sticker Labeling Machine?
URS is the parameters that you as the buyer need when buying a double side sticker labeling machine.
These include the following:
- Process description
- Design requirements
- Safety parameters
- Qualification requirements
What Is The Warranty Of Double Side Sticker Labeling Machine?
These machines come with a minimal warranty of 12 months.
What Product Shapes Can You Use With Double Side Sticker Labeling Machine?
The machine can apply the stickers on the following product shapes:
What Is The Labeling Accuracy Of Double Side Sticker Labeling Machine?
These machines have a labeling accuracy of +1 mm.
What Are The Limitations Of Using A Double Side Sticker Labeling Machine?
Some of the limitations entail the following:
Depending on the level of automation you require, you may spend more.
The commercial versions of double side sticker labeling machines consume more power during the labeling process.
There are some variations of these machines that require a large work area to operate and install.
Operators need to be knowledgeable of this machine before operating, hence requiring some training.
What Is The Material Construction For Double Side Sticker Labeling Machine?
316 stainless steel
The best material for making these machines are 304 or 316 stainless steel.
What Is The Production Capacity Of Double Side Sticker Labeling Machine?
Since there are various types of double side sticker labeling machines, the production capacity will vary a lot.
However, the average production speed is between 20 and 100 bottles per minute.
What Are The Technical Parameters Of A Double Side Sticker Labeling Machine?
Some of the main technical parameters entail the following:
- Average weight of 450 kg
- Accuracy levels of ±1mm to ±1.5mm
- Power supply of between 220 V and 415 V, and 50Hz or 60Hz
- Operating height of 850 mm adjustable to ± 50 mm
- Labeling speeds of between 20 and 350 products per minute
- The gap between the two labels is approximately 3 mm
What Are The Primary Features Of A Double Side Sticker Labeling Machine?
- Stainless steel body construction
- Simple to change the height of the label applicator
- In-built A.C variable drive system frequency
- Inkjet printer
- OCR systems to monitor barcodes, coding, etc.
- Sensors that detect gaps on plastic labels
- Acrylic safety system
- Pneumatic units that reject flawed products
- No roll no labeling feature
- Steeper clasping unit that aligns containers
What Types Of Product Materials Can A Double Side Sticker Labeling Machine Use?
This machine can use the following product materials:
What Kind Of Adhesives Can A Double Side Sticker Labeling Machine Use?
- Hot melt adhesives
- Pressure-sensitive adhesives
- Contact adhesives
- Thermosetting adhesives
- Reactive hot melt adhesives
Is There A Difference Between Standard And Multipurpose Double Side Sticker Labeling Machine?
A multipurpose double side sticker labeling machine can apply labels on containers and bottles of various sizes and configurations.
This means the multipurpose machine can handle flat and circular containers.
Besides, they can function at high speeds, are simple to use, and are durable.
A standard double side sticker labeling machine can apply labels on a specific type of container or bottle.
For instance, flat double side sticker labeling machines can only label flat containers and not circular containers.
What Types Of Labels Can A Double Side Sticker Labeling Machine Apply?
A double side sticker labeling machine can apply both removable and non-removable labels.
Here is how these two compare:
These types of labels use a custom adhesive that offers safe bonding to the surface of the product material.
Besides, you can remove the label from the product and it will not leave any adhesive residue.
This feature is important since it will not damage the product surface or tear the label.
Nowadays, there is a broad range of adhesives hence offering removable labels that are light and form temporary bonds.
Also, you can reuse these labels after removing them from the products, however, they tend to be expensive to manufacture.
Besides, removable labels provide a suitable bond on smooth surfaces than on rough surfaces.
With time, these labels are hard to peel since they tend to form a permanent adhesive.
Removable labels are not suitable for use as they will not be effective when you use them in environments exposed to:
- Corrosive substances
These are also known as permanent labels since they are suitable for one-time use.
Non-removable labels have strong resins that form permanent bonds between the surface product and labels.
Factors that determine its permanence include:
- Surface product material
Ensure the adhesive you use offers shear, tack, and peel to secure the bond in various environmental conditions.
If you try to remove these labels, they leave residue from the adhesive, and the label may tear.
How Does One Side And Two Side Sticker Labeling Machines Compare?
single side labeling machine.
One side sticker labeling machine applies one label or sticker on the surface of a product.
Two side sticker labeling machines will apply two labels or stickers on opposite sides of the product material.
How Will You Improve The Performance Of Double Side Sticker Labeling Machines?
There are several maintenance practices you will perform to ensure the machine operates effectively for long durations.
Conduct frequent inspections to ensure all parts are in good working condition.
Lubricate all moving parts to reduce the rate of wear and tear.
Repair or replace all non-functional or worn-out components with new and genuine parts.
Clean the cutter blade as it may negatively affect the labels during the cutting process.
Ensure you clean the transport system as glue, labels, or dust may stick on them.
Maintain stainless steel and iron components by applying anti-rust treatments.
Ensure photoelectric sensors are clean.
How Can You Troubleshoot A Double Side Sticker Labeling Machine?
Troubleshooting allows you to identify and solve problems with the machine.
Misalignment Of Labels
Solve this by properly adjusting the double side sticker labeling machine and reducing the quantity of adhesive you are applying.
Labels Are Curling
Solve this by using strong adhesives, dry containers, or adjusting the compression levels.
Labels Are Peeling Off
Solve this by reducing the volume of adhesives you are using on the labels.
What Are Some Labeling Trends When It Comes To Double Side Sticker Labeling Machine?
Some of the trends you can find include the following:
This feature enables you to minimize the quantity of adhesive and paper that you will use during the labeling process.
Digital Label Printing
This feature enables you to customize the labels and enhance the production capacity.
Automatic Label Printing
This allows you to streamline and integrate the process, thus increasing labeling operation efficacy.
Modern society champions for reusability and recyclability of products.
This allows for new developments to occur in regards to labels.
These labels are of high quality and contain varnishes, images, and embellishments that may influence consumer purchasing power.
What Is The Significance Of Labeling Products?
There are numerous reasons why you should label products, and they include the following:
All products have varying specifications such as different packages and designs.
The content within the product may also vary so the labels allow manufactures to give specifications of specific products.
For example, some products contain similar packages but they come in different grades.
This means you should differentiate the grades on the labels.
Labels need to identify the type of product so that it can stand out from the competition.
The identity allows the customers to differentiate similar products, enabling them to pick their suitable product.
It is required by law that you label your product and some of these policies cover the following:
- Safety instructions
- Manufacture and expiry date
- Batch number
- Net weight
- Name of product, etc.
This is one important reason for labeling products since the business wants to record high sales on its products.
When you label the products, it may appeal to customers who may have an interest in buying the product.
For instance, the business may include promotional information on the labels that will attract the customer’s attention.
When you promote the product, you grab the customers’ attention, and if you have a creative design, you may make more sales.
There are times the manufacturer may add supplementary information on the labels.
This enables the customers to have extra information regarding the product when they read the labels.
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