TFZRJ 50-500L Vacuum Emulsifying Mixer

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TFZRJ 50-500L Vacuum Emulsifying Mixer

TFZRJ 50-500L Vacuum Emulsifying Mixer

Semi solid manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotion, Gel, Tooth Paste & emulsions & homogenization.

Fully automatic Ointment, Cream, Tooth Paste , Gel manufacturing plant consisting of

Pre determined water phase vessel.

Pre determined oil, wax, petroleum jelly phase vessel.

Vacuum Homogenizer Mixer vessel.

Vacuum Pump

Storage vessel

Interconnecting pipeline.

Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps)

Integrated automatic control panel.

TFZRJ 50-500L Vacuum Emulsifying Mixer Design Features :

1.Design compliance with cGMP

  • Integrated Cleaning in Place-CIP.
  • Sterilizing In Place-SIP as an Option.

2.Batch Size

  • Available model 50 Liter to 3000 Liter working Capacity.

3.Materials

  • Product Contact AISI 316L.
  • Food Grade silicon rubber for seal.

4.Manufacturing Vacuumize Homogenizer Vessel.

  • Jacket for heating & cooling.
  • Vacuumize process.
  • Vessel Inside Pressure (-1 /+2 Bar)
  • Heating Jacket Pressure (-1 /+6 bar)
  • Heating by steam or hot water circulation.
  • Agitator mixer with self pressure Teflon scrapper.
  • Scrapper cleanly working on both side.
  • High speed Homogenizer with toothed Rotor – stator type.
  • RPM sleeplessly with variable speed drive for agitator & Homogenizer.
  • High shear & pressurization of the homogenizer.
  • Thus homogenization of high viscosities up to 400.000 mPas.
  • Homogenizer mounted on lower position in the centre of vessel.
  • Top lid with motorized top lid for lifting & lowering.
  • Safety Interlock process with limit switch.
  • Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.

5.Water Phase Vessel

  • Jacket for heating & cooling.
  • Heating Jacket Pressure (4 bar).
  • Heating by steam or hot water circulation.
  • Propeller stirring with top mounting.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.

6.Wax Phase Vessel

  • Jacket for heating & cooling.
  • Heating Jacket Pressure (4 bar).
  • Heating by steam or hot water circulation.
  • Propeller stirring with top mounting.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.

7.Vacuum System

  • Water Ring Vacuum Pump.
  • Vacuum gauge & Vacuum relief valve.

8.Storage Vessel

  • Skid type storage vessel.
  • Bottom cone is Jacket for heating.

9.Inter Connecting Pipe

  • Inter connecting Pipe line of all vessel for transfer Water, Wax & products.
  • Recirculation in manufacturing vessels.
  • Vacuum connecting pipe.

10.Working Platform

  • Rigid structure with anti slipping embossed plat.
  • Made from AISI 304.

11.Controls & Visualization

  • Electric Controls with digital display.
  • Optional PLC Controls with HMI Touch screen.
  • RPM and Process time entries.
  • Temperature controls- Heat/cool.
  • Vacuum start- Stop.
  • Integrated Data Recording for batch.

12.Safety Features

  • Emergency stop button
  • Safety vacuum relief valve & Indicator Gauge.
  • Safety Pressure Valve.
  • Limit switch at top lid

TFZRJ 50-500L Vacuum Emulsifying Mixer

Main technique parameter TFZRJ-50 TFZRJ-100 TFZRJ-200 TFZRJ-350 TFZRJ-500
Total volume of homogenizing emulsifier (L) 70 140 260 450 650
Working volume  (L/Batch) 30-50 60-100 90-200 170-350 250-500
Heating area of homogenizing emulsifier (m2) 0.8(7.5Kw) 1(12Kw) 1.2(15Kw) 1.6(18Kw) 2(24Kw)
High speed motor (Kw) 3 4 4 5.5 7.5
Rotation speed (r/min) 1000-4000
Frame type scraper motor (Kw) 0.75 1.5 1.5 2.2 3.7
Rotation speed(r/min) 20-60
Folding paddle type motor(Kw) (Option) 0.37 0.75 0.75 1.5 1.5
Rotation speed(r/min) 30-85
Turning motor of emulsifier(Kw) (Option) 0.35 0.35 0.35 0.55 0.55
Hydraulic motor(Kw) 1.5
Total volume of oil tank(L) 30 60 100 350 260
Mixing motor of oil tank(Kw) 0.75 0.75 1.1 1.5 2.2
Heating area of oil tank(m2) 0.6(4.5Kw) 0.8(9Kw) 1(12Kw) 1.2(15Kw) 1.4(18Kw)
Total volume of water tank(L) 45 85 160 300 390
Mixing motor of water tank(Kw) 0.75 0.75 1.1 1.5 2.2
Heating area of water tank(m2) 0.6(4.5Kw) 0.8(9Kw) 1(12Kw) 1.2(15Kw) 1.4(18Kw)
Water loop vacuum pump(Kw) 0.85 1.45 2.35 2.35 3.85
Total power steam(electric heating)(Kw) 8.5(25) 10.5(40.5) 13(52) 17(65) 23(83)
Vessel type Please specify it if you need the pressure certificate.
Working pressure in the jacket(Mpa) 0.25 0.25 0.25 0.25 0.25
Working pressure in the inner tank(Mpa) ≤0.09 ≤0.09 ≤0.09 ≤0.09 ≤0.09
Compressed air pressure(Mpa) 0.6-0.7 0.6-0.7 0.6-0.7 0.6-0.7 0.6-0.7
Compressed air consumption (m3/lot) 0.1 0.16 0.28 0.39 0.39
Steam consumption (kg/h) 110 140 170 230 290
Tap water consumption in the jacket (m3/lot) 0.5 0.7 1.0 1.5 2.0
Pure water consumption for cleaning(m3/lot) 0.25 0.3 0.5 0.7 1.1
Outline dimensions A 2750 3100 3500 3780 3850
B 2100 2150 2450 2600 2800
H 1900 2100 2250 2560 2700
LH 2650 2800 3150 3610 3950
A1 2030 2250 2450 900 2950
A2 1700 2100 2400 2730 2550
B1 900 950 1050 1150 1250
B2 1050 1200 1400 1450 1650
H1 900 1500 1600 1750 2100

TFZRJ 50-500L Vacuum Emulsifying Mixer
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