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TFM-60A Automatic Effervescent Tablets Tube Filling Machine

TFM-60A Automatic Effervescent Tablets Tube Filling Machine

The latest design with safety cover, better performance and security guaranteed.

TFM-60A Effervescent Tube Filler is the latest model designed for packaging effervescent tablets into individual tubes.

Effervescent Tablets Packing Machine This unit was designed for layered filling of tablets into a tube and then press cap with silica.

  • Automatic tube feeding
  • Automatic cap vibration.
  • Automatic cap pressing.
  • Automatic tube unscrambling
  • Detection and rejection if tube less tablet
  • Automatic stop machine if lack of cap, tablet or tube
  • No tube, no filling; No tablets,no capping. machine stop.
  • PLC+HMI control system

Tablet Tube Filler Combination and performance:                                                                                  

  • Cap Vibrating Unit:Loading cap to hopper by manual, automatically arranging cap to rack for plugging by vibrating system.
  • Tablet feeding Unit:Put tablet into tablet hopper by manual, the tablet will be sent into the tablet position automatically.
  • Feed tablet into tube unit:Once detect there is tube, the tablet feeding cylinder will push the tablets into tube.
  • Tablet inserting unit: When Tablet and tube get ready, the pushing cylinder will send tablet into tube automatically. No tube no insert, no tablets no insert.
  • Tube feeding unit: put tube into hopper by manual, the tube will be lined into tablet filling position by tube unscrambling and tube feeding.
  • Cap Pressing unit: Once detect there is tube, the capping unit will cap the tube automatically.No tablet no capping, no tube no capping.
  • Lack of tablet rejection unit: Once the tablets in tube is lack of 1 or more, the tube will be rejected automatically.
  • Electric unit: This machine is controlled by PLC controller, with automatic multi-function alarm system.
  • Machine material: Machine frame adopts steel and enamel paint, cover adopts SUS304, all tablet contact parts adopts SUS316.

Tube Filling Machine For Effervescent Tablets Component List

 

ItemNameBrandManufacturer
1.0PLCSiemensGermany Siemens
2.0Touch screenSiemensGermany Siemens
3.0Main electric control partSchneiderFrench Schneider
4.0CylinderFestoGermany Festo
5.0Solenoid valveFestoGermany Festo
6.0Photo electric,magnetic switchPanasonic,FestoJapan Panasonic

TFM-60A Automatic Effervescent Tablets Tube Filling Machine

Main Technical SpecificationsTFM-60A Automatic Effervescent Tablets Tube Filling Machine
Filling range10-30pcs/tube
Diameter of tablet16-30mm
Thickness of Tablet4-8mm
Length of Tube80-180mm
CapacityUp to 60 Tubes/mindepending on the product and tube size
Power supply1.5kw 220V/50Hz,01phase
Compressor air0.5~0.6Mpa, 0.24CBM/min
Overall size4000*2500*1850mm
Weight1000Kgs

TFM 60A Automatic Effervescent Tablets Tube Filler

Effervescent Tablet Tube Filling Machine: The Ultimate FAQ Guide

Probably, you are asking yourself many questions about effervescent tablet tube filling machine.

That’s why this guide covers everything you need to know about effervescent tablet tube filling machine.

Keep reading to learn more.

What is an Effervescent Tablet?

An effervescent tablet is a tablet that is made to dissolve in water and release carbon dioxide.

They can also be referred to as carbon tablets.

Effervescent tablet

Effervescent tablet

What is an Effervescent Tablet Tube Filling Machine?

An effervescent tablet tube filling machine is a piece of equipment made to package effervescent tablets into tubes.

The machine packs the effervescent tablets in layers inside the tubes and places a plastic stopper over the tube.

An effervescent tablet tube filling machine is also fast and efficient at filling tablets.

Effervescent tube filling machine

Effervescent tube filling machine

What are the Parts of Effervescent Tablet Tube Filling Machine?

An effervescent tablet tube filling machine has many parts that work together to accomplish the filling process.

Some of the parts of an effervescent tablet tube filling machine include:

Cap Pressing System

This part does the job of capping or sealing the tube with a cap.

Once it detects the tubes in place, it automatically caps them.

Tablet Inserting System

This unit does the work of directing the effervescent tablets into the tube.

It waits for the tablet and container to be ready before pushing the cylinder.

Cap Vibrating System

This unit vibrated to align the caps so make them ready for capping.

The vibrating system loads the cap to the hopper and then to the rack

Tablet Feeding System

With the help of the hopper, this unit does the work of placing the effervescent tablets into the machine.

It automatically places the effervescent tablets in position so that it can be placed in tubes.

Electric System

This system holds the electrical and power components that will make the machine work.

Tube Feeding System

Once you have the tubes placed into the hopper, the tube feeding system will align the tube into the tablet filling position.

How does AutomaticEffervescent Tablet Tube Filling Machine Work?

Knowing how the effervescent tablet tube filling machine works is important.

You will also need to inspect the machine to make sure that all parts are working properly.

This means you will be able to know if all things are working efficiently and effectively.

Preparation

You will start by loading empty tubes into the hopper of the effervescent tablet tube filling machine.

You then load the pre-feeder hopper.

You can adjust it according to your filling requirements.

With the help of a touch screen and the PLC control system, you can set the recommended filling parameters.

Such parameters include preset distance, the speed of the production, and the number of effervescent tablets per tube.

Filling Process

The effervescent tablet tube filling machine will direct the tubes in the right position for filling to be done.

Two channels on the machine guide the tablets once they are on the tablet table.

To increase the accuracy of counting the effervescent tablets, the machine is equipped with pneumatic stop-ins.

The machine will automatically fill the effervescent tablets in the right number under a rotation system.

Inspection

The filled tubes are then moved to this stage for inspecting purposes.

This process involved having the right number of tablets per tube.

You will confirm if the tubes are filled correctly before they are capped.

The tubes that do not meet the specific requirements are rejected.

Capping

Once the tubes have passed the inspection stage, they are ready to be capped.

This acts as a seal so that the tablets do not fall off.

The machine also has sensors to detect if the tubes have been capped before moving to the next stage.

Uncapped tubes will be rejected.

Effervescent tablet tube filling machine

Effervescent tablet tube filling machine

What are the Features of Effervescent Tablet Tube Filling Machine?

Some of the main features of an effervescent tablet tube filling machine are:

  • Cap press sealing
  • Tube feeder
  • Programmable Logic Controller [PLC] and Human Machine Interface [HMI]
  • Tablet channel counting which is 100% accurate
  • Vibratory bowl for cap feeding
  • Detecting and rejecting tubes that are missing caps and have fewer tablets

How does a Fully Automatic and Semi-automatic Effervescent Tablet Tube Filling Machine compare?

The type of effervescent tablet tube filling machine you choose depends on your production needs.

A semi-automatic effervescent tablet tube filling machine will allow you to operate it with some manual labor or automatically.

On the other hand, a fully automatic effervescent tablet tube filling machine does all the operations automatically.

A semi-automatic effervescent tablet tube filling machine allows you to learn how the machine operated.

A semi-automatic effervescent tablet tube filling machine is suitable for small scale production.

On the other hand, a fully automatic effervescent tablet tube filling machine is best suitable for large scale production.

Generally, a fully automatic effervescent tablet tube filling machine will cost more than a semi-automatic one.

A fully automatic effervescent tablet tube filling machine has sensors that detect filling accuracy and sealing of the tubes.

An onboard PLC and HMI on a fully automatic effervescent tablet tube filling machine enable you to monitor and operate the machine easily.

What are the uses of Effervescent Tablet Tube Filling Machine?

The main use of an effervescent tablet tube filling machine is to fill effervescent tablets in tubes.

It does this by placing a set number of tablets then capping the tubes.

What are the Benefits of Effervescent Tablet Tube Filling Machine?

Some of the benefits of an effervescent tablet tube filler machine include:

· Accuracy

An effervescent tablet tube filling machine is more accurate when it comes to filling effervescent tubes.

· Ease of Maintenance

It is easy to operate as it has few manageable parts.

Since it is also made of durable stainless steel, it is easy to clean as well.

· Increased Production

You will increase your production capacity as it is fast and efficient.

Using a fully automatic effervescent tablet tube filling machine will achieve a higher production capacity compared to the semi-automatic machine.

· Low Production Costs

Buying an effervescent tablet tube filling machine will cost you a lot in the initial phase.

In the long run, the machine will benefit you as it will continue filling tubes for a long time.

An example is that a fully automatic effervescent tablet tube filling machine will require less human labor during its operation.

· Time Effective

An effervescent tablet tube filling machine will fill many tubes within a short period.

This means you will be able to supply more effervescent tablets for your consumers with no shortage.

What is the Production Capacity of Effervescent Tablet Tube Filling Machine?

The production capacity of the effervescent tablet tube filling machine varies widely and it depends on the type of machine you have.

In general, fully automatic effervescent tablet tube filling machines have a high production capacity than semi-automatic effervescent tablet tube filling machine.

The advancement of technology will mean that newer effervescent tablet tube filling machines will have high production capacity.

The machines can fill between 10 to 80 tubes per minute.

What are the Safety Features of Effervescent Tablet Tube Filling Machine?

The best effervescent tablet tube filling machine has sensors built on them.

These sensors can detect any danger or malfunction.

Besides, the sensors will send you a warning of the danger so you can be aware and sort it out.

Also, the sensors in these machines are also able to completely shut down the machine in extreme cases.

The sensors will also reject any effervescent tubes that do not meet the set requirements.

This is important as these effervescent tablets are made for human consumption and they all need to meet the set standards.

What are the Quality Standards of Effervescent Tablet Tube Filling Machine?

Quality standards are set by governing bodies so that all machines meet the minimum requirements for health and safety.

Effervescent tablet tube filling machine should comply with the following standards:

  • CE quality standard

It ensures that all electrical components are working properly.

  • Current Good Manufacturing Practices [cGMP] quality standard.

This standard covers the methods, facilities, controls that are used in the manufacturing, processing, and packaging of the products.

  • Food and Drug Administration quality standard [FDA]

It will ensure that the machine is fit to meet all health standards.

  • International Organization for Standardization [ISO]

This can be described as the best way that something can be done.

What is Effervescent Tablet Press?

Effervescent tablet press

Effervescent tablet press

An effervescent tablet press is a device that mechanically compresses powder to tablets.

The tablets produced will be in a uniform size and weight.

It can make both small and large pieces of tablets.

Besides, it also has vacuum devices that are used to absorb dust that is in the air.

It has a fully enclosed external casing that prevents cross-contamination and can also keep the surface luster.

They can range from a rotary tablet press to a single press tablet machine.

They are generally easy to operate and maintain.

Is there a difference between Effervescent Tablet Tube Filling Machine and Effervescent Tablet Packaging Machine?

There is no difference between the effervescent tablet tube filling machine and an effervescent tablet packaging machine.

They all do the function of packaging effervescent tablets into tubes.

What are the Technical Specifications of Effervescent Tablet Tube Filling Machine?

The technical specifications of an effervescent tablet tube filling machine will help you determine if it will meet your production needs.

The technical specifications highlight information such as power needs, production capacity, and size among others.

Some of the technical specifications of an effervescent tablet tube filling machine include:

  • Net weight of about 600 to 1000kgs.
  • It has a filling range of between 10 to 30 pieces per tube.
  • It has a capacity of 10 to 80 tubes per minute.
  • The power supply needed is 1.5kw
  • The voltage and frequency needed are 220V and 50Hz to 60Hz respectively.
  • The air pressure needed is around 0.6Mpa and the volume is around 0.28 m³/min.
  • It can be used for tablets that have a thickness of between 3mm to 8mm.
  • The tablet diameter can be between 12 to 30mm.
  • It comes with an average outline dimension of 2900 by 1600 by 1750 mm.

Can Effervescent Tablet Tube Filling Machine be used to Fill other Tablets?

An effervescent tablet tube filling machine is specially designed to pack effervescent tablets, it cannot be used to fill other tablets.

How can Effervescent Tablet Tube Filling Machine Boost your Business?

An effervescent tablet tube filling machine is quite a reliable machine that can boost your business.

This is because it is fast and reliable and will accomplish your business needs in a short time.

Using a fully automatic effervescent tablet tube filling machine will enable you to have a high production capacity.

In addition to the high initial cost of an effervescent tablet tube filling machine, it is profitable in the long run.

This is because it can perform all operations by itself.

You can also integrate other support equipment to your effervescent tablet tube filling machine to streamline your production process.

How much does Effervescent Tablet Tube Filling Machine Cost?

You will spend more on buying a fully automatic effervescent tablet tube filling machine compared to a semi-automatic one.

Price alone should not be your only determining factor when choosing an effervescent tablet tube filling.

Your production needs and the budget you have will determine the effervescent tablet tube filling you will choose.

On the other hand, big effervescent tablet tube filling is expensive as they have a high production capacity.

The price of an effervescent tablet tube filling machine ranges between 17,000 USD to 50,000 USD.

How do you Conduct Factory Acceptance Test for Effervescent Tablet Tube Filling Machine?

A factory acceptance test [FAT] is a process that will evaluate the effervescent tablet tube filling machine.

This is to make sure that the machine is working well and meets all the operational and design specifications.

The steps involved in a factory acceptance test include:

Preparation

The manufacturer is to present the FAT procedure for the client to review and approve.

Once approved, the manufacturer will test the equipment before the FAT begins.

Documentation

A lot of documentation is gathered and reviewed during the FAT.

These documents will be provided by the manufactured before, during, and after the factory acceptance test.

Testing

In this stage, you will test each part in reference to the documentation gathered.

This is to make sure each component works as it should and meets the required and set standards.

What are the Limitations of Effervescent Tablet Tube Filling Machine?

AN effervescent tablet tube filling machine has a couple of limitations.

Some of the limitations include:

  • The machine has difficulty in filling small tablets.
  • You also need to undergo training to be know how the machine operates.
  • The initial cost of purchasing an effervescent tablet tube filling machine is high.

At SaintyCo, we offer a range of effervescent tablet tube filling machine and other support equipment.

Contact us today for all your effervescent tablet tube filling machine needs.

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