R2 Encapsulation Machine

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R2 Encapsulation Machine

R2 Softgel Machine

  • R2 Encapsulation system
  • Maximum operating speeds up to 5 RPM
  • All R Series have remote access ethernet connection for technical support
  • Standard control system
  • 2 x 10 plunger medicine pump
  • Die rolls – 10″ long x 6″ diameter
  • Teflon coated brass injection wedge
  • Spreader boxes
  • Spreader box dial indicators
  • Chilling / casting drums
  • Lubrication system
  • Capsule discharge and conveying system
  • Tumble dryer system
  • Gel feed tubes with tape heaters
  • Thickness monitoring gauge

Auxiliary Equipment

  • 600L Gelatin Melter Tank
  • Color mixing system
  • Capsule drying trays
  • Capsule drying dollies
  • Spare parts package
  • Capsule pulverizer
  • Visual inspection machine
  • Capsule sorting machine
  • Polishing machine

RD-1-Softgel-system

 

 

 

 

Gel Transfer Tank

Dimension: 0620 x 600
Weight: approx. 150kg
Content: approx. 200L

 

 SAINTYCO-PDF

SAINTYCO-PDF

Change Part Set

  • One set of Die rolls
  • Change Gear
  • Distribution Plate
  • Injection Wedge
  • Specially designed die rolls for high speed production

Chilling / Casting Drums

  • One (1) Set of chilling drums
  • Inline contruction to allow straight gel ribbon transfer, no twisting
  • #304 stainless steel contact surfaces
  • 464mm Diameter x 210 mm width
  • Patented built-in chilling system – No external water ever required
  • Integrated cooling fans with directional flow for improved drying

Filling Adjustment

Designed to keep the filling
tolerance within 0.02ml

 

Gelatin Melting Tank
Dimension:
3,000 x 1,600 x 3,600(H)
Weight: approx. 1,800kg
SAINTYCO-PDF
Technical Parameter R2 Softgel Encapsulation System
Maximun operating speeds up to 5rpm
Die roll 150*250
Feeding amount of single plunger 0-2ml
Plunger number 20pcs
Output 88560pills/h for 3# OB, 100800pills/hour for 8#OB
Power of whole machine 19kw
Weight of whole machine 1500kg
Overall dimension 2050*800*1850
Shaping and drying machine 8 rotary caging
Control mode PLC+Touch screen

R Series Softgel Machine Series Speed Comparison

The number below are besed on hourly rates

Prodcution 5RPM

R2

Oblong #8 100800
Oblong #10 98400
Oblong#16 84000
Oblong#20 58800
Oval #6 140400
Oval #8 120960
Oval #10 106080
Oval #14 92160
Oval #16 81840
Oval #30 93960
Oval #40 74520

R2 Softgel Encapsulation System

https://youtu.be/6NYZGxzRCCg

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