If you’re planning to import jelly making machine and you don’t know where to get the right information – then you should read this guide.
It answers all questions you have been asking about jelly making machines.
Let’s dive right in.
- How Jelly Making Machines compare to Chocolate Making Machine
- Features to Consider when Choosing Jelly Making Machine
- Main Parts of Jelly Making Machine
- How Jelly Making Machine Works
- Support Equipment you need alongside Jelly Making Machine
- Best Material for Manufacturing Jelly Making Machine
- Benefits of Fully Automatic Jelly Candy Making Machine
- How Fully Automatic Jelly Machine compare to Semi-automatic Making Machine
- How to Skyrocket Business with Jelly Making Machine
- Limitations of Jelly Making Machine
- Trends in Jelly Making Machine Industry
- How to Conduct Factory Acceptance Test for Jelly Making Machine
- How to Troubleshoot Jelly Making Machine
- Best Maintenance Practices for Jelly Making Machine
- Safety Features of Jelly Making Machine
- Factors Determining Jelly Making Machine Price
- Ingredients you need for Jelly Making Process
- Uses of Jelly Making Machine
- How Gummy Making Machine compare to Jelly Making Machine
- Quality Standard Specifications for Jelly Making Machine
- How to Optimize Jelly Making Process
How Jelly Making Machines compare to Chocolate Making Machine
Fruit jelly making machine
Jelly making machines are devices that you can use to manipulate different ingredients to make jelly.
On the other hand, chocolate making machines are devices that you will use to make different types of chocolate confectionaries.
Both machines have different parts that work together to either produce jelly or chocolate.
You can have both the jelly making machine and the chocolate making machine in the semi-automatic and fully automatic designs.
The production capacity of jelly making machines and chocolate making machines will depend on your production specifications.
Apart from that, the working principles of both machines differ and you will also use different types of ingredients on both.
In addition to that, you can integrate both machines with other machines to create a complete production line.
Features to Consider when Choosing Jelly Making Machine
Choosing a Jelly Making Machine can be a daunting task especially when you are new in the industry.
The secret that you should have in mind when choosing a Jelly Making Machine is the features of the machine.
Here are some of the main features that you must have in mind when choosing a jelly making machine.
· Production Capacity
You can produce jelly on a large scale and/or on a small scale.
Large scale production of jelly requires a machine that can produce lots of jelly in a few minutes.
In such a case, you must go for the fully automatic jelly making machine.
On the other hand, if you intend to produce on a small scale, you will need the semi-automatic jelly making machine.
· Level of Automation
Due to increasing levels of technology, you should go for the fully automatic jelly making machine.
It has the best and latest forms of technology that you can manipulate to fit your production capacities.
Apart from that, it allows you upgrade the machine with new technology that will arise in the near future.
· Type of Materials
The best types of materials that you should consider for your jelly making machine is stainless steel.
It is a very strong piece of material that you can easily clean to maintain hygiene in the jelly production process.
Apart from that, it does not corrode and you are sure of having durable jelly making machines.
You will look at the dimensions of the jelly making machine in terms of length, width, and height.
The dimensions of the jelly making machine will depend on the production capacity of the machine.
Implying that the greater the production capacity, the greater the dimensions of the jelly making machine.
Main Parts of Jelly Making Machine
It is important to have knowledge about the parts of the jelly making machine for you to operate it well.
These parts perform different functions and operate in conjunction with one another to make jelly.
Here are the main parts of the jelly making machine:
Parts of jelly making machine
· Control Panel
The control panel is the platform where you will program and observe the whole jelly production process.
It comes complete with a touch screen and a human machine interface that allows you to control the machine easily.
· Machine Hopper
The jelly making machine hopper is the part that will receive the jelly making ingredients before the jelly forming process begins.
It has heating capabilities that will maintain the temperatures of the jelly making ingredients.
· Machine Sensors
Jelly making machines come complete with sensors that will help you maintain high safety levels.
The sensors will detect malfunctions on the machine and automatically inform you of impending danger.
It can also shut the whole system down in case the malfunction poses great danger to the machine and the users.
You can also find sensors in other parts of the machine such as the hopper to detect the ingredient capacities.
· Transport System
The transport system of the machine will help in transferring the ingredients through different stations.
It consists of conveyor belts.
Tubes, and guide rails that will help in moving the jelly products to different stations.
· Electric Unit
The electric unit is responsible for providing enough power to the machine to set it on the production process.
It has different parts that control and convert electricity to useful capacities to operate different parts.
· Cooling/Refrigeration System
The cooling system will get rid of excess heat from the jelly making ingredients in the process of production.
You can control the cooling system from the control panel to specific levels that will match the production specifications.
· Pneumatic System
The pneumatic system, or the pressure system is the part of the jelly making machine that controls the air systems.
Jelly manufacturing process will require pressure at some point in time to help pushing the ingredients among other functions.
· Lubrication System
The machine has a lubrication system that will automatically oil or grease the moving parts to reduce friction.
Apart from that, the lubrication system will also help in greasing the jelly making ingredients with food grade lubricants.
· Cleaning System
The jelly making machine cleaning system consists of oscillating brushes among others that help in cleaning the jelly.
· Melting and Mixing Tank
You will use the melting and mixing tank to heat all the jelly making ingredients and melt them into a liquid state.
It will help in forming a homogenous mixture of all the ingredients resulting into very soft jelly textures.
How Jelly Making Machine Works
The jelly making machine works on a very simple process of boiling and mixing all the ingredients.
You will add all the ingredients at various points as the machine proceeds with the mixing process.
Here is a step by step process that you can follow when making jelly using the jelly making machine.
Boiling the Ingredients
Basically, the jelly making machine will boil all the jelly making ingredients and melt them to form jelly-like substances.
Before that, you will have to prepare all the ingredients such as fruits by cutting them into smaller pieces.
Apart from the ingredient preparations, you must also look at the machine and ensure that it is in proper working condition.
In this case, you will program the machine by setting the production specifications on the control panel.
As soon as the production process begins, you will add all the ingredients to the melting and mixing tank of the machine.
There are jelly making machines that have the melting and mixing tank in constant rotation as you heat the ingredients.
Allow the machine to boil and mix the ingredients for about 20 to 30 mins in water.
Remember to add citric acid during the boiling process as part of the jelly making ingredients.
This is the point where you will add food grade color into the mixture that will determine jelly color.
Other ingredients that you will add to the mixture include sugar, gelatin and or pectin, and flavor.
You will know that the mixture is ready when you see it remove scum or foam.
You will take a sample of the final molten mixture and take the sample to a quality testing laboratory.
You will test the quality in terms of the production specifications and also according to the set quality standards.
As soon as you pass the quality test, you will proceed with the production process where you will remove the jelly.
The production process proceeds to the cooling stage.
Cooling of Jelly
The machine has a cooling system that will get rid of the excess heat from the jelly thus allowing it to form well.
The jelly making machine will form a very soft type of paste that is neither gummy or chewy but jelly like.
You can achieve this through proper weighing of the ingredients and setting the right production specifications.
Packaging of Jelly
Finally, you will proceed to package jelly in different packages such as plastic or glass containers.
You can also package the jelly while its still hot an allow it to cool down in the glass package.
Support Equipment you need alongside Jelly Making Machine
You can make a complete production line by integrating the jelly making machine with support equipment.
The support equipment performs different functions that will enhance smooth production of jelly.
Here are some of the support equipment that you will need.
· Jelly Packaging Machine
You will need a jelly packaging machine that will automatically fill jelly into different types of containers.
It is capable of determining the right quantity of Jelly that will fill different sizes of jelly containers.
· Weigher Machine
The weighing machine will help in determining the right quantity of jelly ingredients that you need.
It will also assist in determining the quantity of jelly that you will package into different containers.
· Coil Cooker
You can also integrate the coil cooker into the jelly production process to help in boiling the jelly making ingredients.
Apart from boiling, it helps in the dissolution of all the other ingredients such as glucose and sugar.
The coil cooker is available in different capacities that will fit your jelly production process.
· Additive Blending System
You will also require an additive blending system that will assist you in adding other ingredients during the production process.
The machine will assist in proper dosing of the ingredients that you will add during the jelly production process.
· Jelly Conditioning Room
You will use the jelly conditioning room to condition your jelly to the right specifications.
It is a very simple machine that you will can get at very affordable prices.
· Cooling Tunnels
In case you package jelly while hot, you might have to cool it down in the cooling tunnels to desirable temperatures.
Best Material for Manufacturing Jelly Making Machine
Jelly making machine
The best material that you can use to make the jelly making machine is stainless steel.
Stainless steel is a very strong material that does not stain easily and is also very easy to clean.
In addition to that, it has very high tensile strength adding to the durability of the jelly making machine.
What’s more jelly making machines are corrosion resistant and will not rust easily.
Benefits of Fully Automatic Jelly Candy Making Machine
You will experience numerous benefits by using the jelly making machine.
Here are the advantages of using the jelly making machine.
· Increase in Production
You will increase the rate of jelly production by using the jelly making machine.
It is automatic in nature and will accurately produce a lot of jelly within a short period.
· Low Cost of Production and Maintenance
Apart from the cost of purchasing the key ingredients, you will incur very low costs in other production aspects.
For instance, you will not need to hire excess labor as the machine is fully-automatic and performs most activities.
You will also spend less in the maintenance process as the machine has a clean in place system that cleans it.
· Easy to Use
You can easily use the jelly making machine just by going through the basic instructions on the manual.
It comes complete with a human machine interface (HMI) that allows you to control the machine accordingly.
How Fully Automatic Jelly Machine compare to Semi-automatic Making Machine
Well, the main difference between the fully automatic and semi-automatic jelly making machines is production speed and accuracy.
Fully automatic jelly making machines produce jelly at a higher speed and accuracy than the semi-automatic jelly making machines.
Apart from that, you will need to hire additional labor when using the semi-automatic jelly making machines.
In terms of cost, the fully automatic jelly making machines will cost more than the semi-automatic jelly making machines.
How to Skyrocket Business with Jelly Making Machine
You can skyrocket your jelly making business by efficiently using the jelly making machine.
You need to pay more attention to the details of producing jelly.
It is important to note the following:
- Using the best jelly making machine in the industry that will give you the best results.
- Hiring professionals who know how to operate the jelly making machines with lots of ease.
- Integrating your jelly making machine with the best support equipment that will boost the production process.
- Staying in touch with your jelly making machine supplier for repairs, maintenance and even upgrade of the entire system.
- Having proper knowledge about the working principles and mechanisms of how the jelly making machines work.
- Knowing the parts of the jelly making machine so that you can get proper replacements in case of damages.
- Having proper packaging machines that will package the jelly with utmost truth and absolution of truth in weight.
- Branding your jelly packages using the most eye-catching packages that will attract your customers at an instance.
- Properly maintaining the jelly making machine to ensure it is in the best production conditions all the time.
- Having knowledge on how to trouble shoot the jelly making machine in case it develops problems.
Limitations of Jelly Making Machine
Despite the benefits of using the jelly making machine, there are particular limitations you might experience.
Here are the main limitations of using the jelly making machine:
· High Cost of Purchasing and Installing
You will have to dig deep into your pockets to purchase and install the jelly making machines.
· Dangers of Explosion
Jelly making machines have dry units that pose great danger of explosion due to the frequent sparks.
Trends in Jelly Making Machine Industry
Well, the future of jelly making machines is bright with development of particular aspects on the machine.
At the moment, researchers are working on the best ways to improve jelly making machines by limiting the limitations.
The emerging trends on the development of the machines aim at making the jelly making machine more affordable.
Such trends focus on developing the machine with new technology that will enhance the speed and quality of jelly production.
Apart from that, the trends aim at reducing the risk of using the jelly making machine.
In future, we will be using jelly making machines that do not have the risk of explosion within the drying unit.
How to Conduct Factory Acceptance Test for Jelly Making Machine
As soon as your custom jelly making machine is ready, you will conduct a factory acceptance test.
You must perform a factory acceptance test before the machine leaves the factory.
Here are the steps to follow when conducting the factory assessment test.
- You must have a proper plan in place on how you will conduct the factory assessment test.
- After that, you will depend on your plan to review the specifications of the machine.
- You will relate the machine specifications with the customers specifications and compare.
- Remember to inspect the workmanship of the jelly making machine before you leave the factory.
- Test the jelly making machine and confirm that it is in proper working conditions.
- You must also look at the firmwear as well as the software versions and ensure that they are of the latest versions.
Ensure that you get the FAT results before you leave the factory with the jelly making machine.
How to Troubleshoot Jelly Making Machine
Well, you might experience a few technical hitches when using the jelly making machine.
You can identify the hitches by trouble shooting the machine.
Here are some of the issues that you can resolve by troubleshooting the machine.
Improper Flow of Ingredients
Well, you might experience a few issues especially when it comes to the flow of ingredients from one station to the other.
This can be as a result of a problem with the mixing and melting tank or improper mixing configurations.
You can sort this by cleaning the mixing and melting tank regularly and also having better production configurations.
Best Maintenance Practices for Jelly Making Machine
You should maintain your jelly making machine on a regular basis to increase the efficiency as well as the durability.
Maintenance practices of jelly making machines involve proper cleaning of the machine after use.
The machine has a clean in place mechanism which cleans the debris from the machine system after every use.
Apart from regular cleaning, you should consider replacing the broken parts as soon as you detect a problem.
In addition to that, lubricating the machine and changing the lubrication oil regularly is also very important.
Safety Features of Jelly Making Machine
Jelly making machines have various safety features that will ensure your safety and that of the machine.
The machine has sensors that detect any form of malfunction in the system and then display a warning on control panel.
Apart from that, the sensors have the capability of sensing foreign objects such as human body parts.
In the process, the sensors will trigger and automatic shut down of the entire machine to prevent injury or damage.
In addition to the sensors, the machine has lids and covers that will prevent any hot substances from pouring out.
Factors Determining Jelly Making Machine Price
Well, jelly making machines are available in different price ranges because of the following:
- Size of the machine where the bigger the machine the higher the cost
- Level of automation where fully automatic jelly making machines cost more than semi-automatic jelly making machines.
Obviously, the more jelly making machines you purchase, the higher the amount of money you will pay.
Generally, the price of jelly making machines range between 15,000 to 135, 000 US dollars.
Ingredients you need for Jelly Making Process
The main ingredients that you will need when making jelly include:
· Fruits or Fruit Flavors
You will need natural fruits or alternatively, you will use the artificial fruit flavors to give the jelly its sweet taste.
Pectin will provide jelly with the three-dimensional structure.
You will derive pectin from different parent compounds especially from different types of fruits.
You will use food grade acid below pH level 3.5 to help in the formation of the fruit jell.
It is important to have significant amounts of acid to prevent lose weep or liquid.
You will also add some sugar which will help in the formation of gel when making the jelly.
Sugar concentration of about 55% will also serve as a proper preservative for the jelly.
Uses of Jelly Making Machine
You will use the jelly making machine primarily to make jelly.
The process of making jelly undergoes particular sub process which the jelly making machine performs.
Here are the main uses of the jelly making machine:
- Heating of the jelly making ingredients
- Mixing of the jelly making ingredients
- Molding of the jelly making slurry
- Cooling of the jelly making slurry
- Packaging the final jelly products
How Gummy Making Machine compare to Jelly Making Machine
Gummy making machine
You will use the gummy making machine to make gummy confectionaries of different shapes.
On the other hand, you will use the jelly making machine to make different types of jelly.
You can use both machines to make gummy and jelly of different colors and flavors.
Apart from that, both machines are available in the semi-automatic and fully automatic versions.
Quality Standard Specifications for Jelly Making Machine
You can simply tell that the machine is of high quality by looking at the international quality standards.
The international quality standards of jelly making machines include:
- International Standards Organization (ISO) Quality Standards
- Current Good Manufacturing Practices (cGMP) Quality Standards
- Food and Drug Administration (FDA) Quality Standards
- CE Quality Standards
How to Optimize Jelly Making Process
You can optimize the jelly making process by ensuring that every production step is at its maximum.
Implying that, you must pay very close attention to the production specifications when programming the machine.
In addition to that, you must also ensure that you weigh all the ingredients according to the right quantities.
Apart from that, hiring professionals will also help in optimizing the production process.
Professionals have vast knowledge in the jelly manufacturing process thus assisting in optimization of jelly making process.
Ensure that you use high quality machines which will run the whole production process without hitches.
SaintyCo offers the perfect solution for jelly production needs.
Our machines feature the latest technology, that have passed strict FAT procedures and design for the dynamic market needs.
Contact us today for all your jelly making machine needs.