Chewing Gum Manufacturing Equipment: The Ultimate FAQ Guide

In this guide, you will find all information you’re looking for about chewing gum manufacturing equipment.

Whether you want to learn about the specifications, components, working principle or features – you will find all information right here.

So keep reading to learn more.

What Are The Benefits Of Chewing Gum Manufacturing Equipment To Your Confectionery Manufacturing Business?

Chewing gum manufacturing machines will make your chewing gum processing a very simple process.

Here are the main advantages of using chewing gum-making equipment.

Increase Rate of Production

The chewing gum manufacturing equipment is fully automatic and can produce thousands of chewing gum quickly.

Most of the chewing gum manufacturing equipment functions are machine-based, thus increasing the overall speed of production.

Reduced Production Cost

Since most functions are automatic, you will not need to hire excess human labor to help in the manufacturing process.

In addition to that, you will save a lot of money by reducing wastage since the machines are very accurate.

Easy To Use

Using the chewing gum manufacturing equipment is very simple since it comes complete with simplified operational features.

For instance, the automatic PLC control system will be complete with a touch screen to program and monitor operations.

Reduces Chances Of Contamination

Most functions on the chewing gum manufacturing process are performed by the machine, thus reducing human hand contamination.

You will also note that the main material for manufacturing the equipment is stainless steel, thus making the process very clean.

Easy To Clean And Maintain

Cleaning and maintaining the chewing gum manufacturing equipment is very simple because of the clean-in-place system.

Apart from that, you will also go through a simple maintenance process that will save you a lot of money.

Chewing Gum Machine

Chewing Gum Machine

What Are The Different Types Of Chewing Gum Manufacturing Machine?

You have the freedom of choosing the most suitable type of chewing gum making machine for your applications.

There are two main types of chewing gum manufacturing that you can opt for including.

Semi-Automatic Chewing Gum Manufacturing Machine

You can opt for the semi-automatic chewing gum manufacturing machine, which is cheaper but slower.

In this case, you will have both automatic and manual functions of the chewing gum manufacturing process.

Semi Automatic Chewing Gum Machine

Semi-Automatic Chewing Gum Machine

Fully-Automatic Chewing Gum Manufacturing Machine

You can also opt for fully automatic chewing gum manufacturing machines, which might cost more but are very efficient.

This type of machine has fully automatic functions in manufacturing chewing gum, thus increasing the production speed.

Fully Automatic Chewing Gum Machine

Fully Automatic Chewing Gum Machine

Which Are The Key Equipment In A Chewing Gum Production Line?

To complete the whole chewing gum manufacturing process, you must have all the necessary equipment.

You will have different types of equipment that perform different functions to complete the chewing gum manufacturing process.

Here are the main types of equipment that you must have to complete the whole chewing gum manufacturing equipment.

Cooking And Processing Equipment

You must have the necessary equipment to use in the cooking and processing of the chewing gum ingredients.

The main equipment that you will use in the cooking and processing of chewing gum ingredients include:

Pulverizer

You will use the pulverizer to grind the chewing gum, manufacturing ingredients such as sugar, among others.

Sigma Mixer

You will use the heavy-duty machine to manufacture the gum base, bubble gum, and chewing gum materials.

Sigma Mixer

Sigma Mixer

After that, the machine will mix all the other necessary ingredients with the gum base, thus creating the manufacturing foundation.

Forming Equipment

As soon as you complete the cooking processing of ingredients, you will proceed to the forming section.

At the forming section, you will have different equipment performing different functions such as:

a)      Rope Extruder

You will use the rope extruder to manufacture single or double color rope of different sizes according to manufacturing specifications.

You will feed the chewing gum manufacturing ingredients into the machine manually and collect them on cooling conveyors.

b)      Multi-desk Cooling Tunnel

You will use this machine with seven desks to cool the rope coming out of the extruder continuously.

You can operate the multi-desk cooling tunnel remotely, and it will eliminate the need of having C rooms.

c)      Automatic Cut And Fold Machine

From the name, you will note that the machine will automatically cut chewing gum and wrapping papers.

Apart from that, it has a twisting and folding chamber that will wrap the chewing gum.

Automatic Cut and Fold Machine

Automatic Cut and Fold Machine

d)      Chewing Gum Cutting Machine

You will use the chewing gum cutting machine to cut chicklets and chewing gum of different sizes.

All the contact parts of the chewing gum cutting machines are stainless steel, thus making the process very clean.

e)      Coating And Polishing Equipment

After completing the main chewing gum formation process, you will proceed to the coating and polishing section of the plant.

Here, you will also require different types of equipment performing different functions such as:

  • Revolving Coating PanUsing the revolving coating pan, you may also need to coat the chewing gum with different flavors or additional materials.

    It depends on a motorized oil bath gearbox with adjustable hot air blowers to perform the coating function.

  • Polishing Revolving PanFinally, you will have to polish the chewing gum using the polishing revolving pan before packaging and distributing.

Coating and Polishing Equipment

Coating and Polishing Equipment

What Is The Difference Between Chewing Gum Manufacturing Equipment And Gummy Candy Making Machine?

You will use both types of machines to manufacture different types of confectionaries.

Despite them being confectionery manufacturing machines, there are quite a number of differences and similarities.

Here is a comparison between the chewing gum manufacturing equipment and the gummy candy-making machine.

Chewing Gum Manufacturing Equipment

Chewing gum equipment are suitable for manufacturing chewing gum.

You can have the chewing gum manufacturing equipment in both semi-automatic and fully automatic types.

You will use the chewing gum manufacturing equipment to make candy that you can chew.

Gummy Candy Making Machine

On the other hand, you will use a gummy candy-making machine to manufacture gummy candy.

The gummy candy-making machine is also available for you to use in both fully automatic and semi-automatic modes.

It is proper for manufacturing hard candy that you cannot chew.

In other words, the two types of machines are quite similar with almost the same production

principles.

The major difference comes in the auxiliary machines that you will use alongside both machines.

Candy Making Machine

Candy Making Machine

Which Are The Types Of Cooling Tunnels Integrated Into Chewing Gum Production Line?

There are numerous types of cooling tunnels that you can integrate into the chewing gum production line.

Among the numerous types of cooling tunnels that you may use, there are two main types that you should consider.

Here are the two main cooling tunnels that you should integrate into the chewing gum production line.

Continuous Cooling Tunnels

You will use the continuous cooling tunnels on applications that require a similar cooling period and temperature.

Discontinuous Cooling Tunnels

In case you have different cooling periods and temperature requirements, you will use the discontinuous cooling tunnels.

It is the ideal cooling tunnel that will release the cooled product as soon as it attains the right temperatures.

What Are The Features Of The Best Chewing Gum Manufacturing Machine?

The defining characteristics of chewing gum-making machines vary depending on the type of machine.

If you are looking for the ideal chewing gum-making machine, there are specific features to consider.

Here are ideal features that define the chewing gum-making machine.

Framing Construction

Chewing gum-making machines have stainless steel framing construction that makes them robust, hygienic, and rust-proof.

Apart from that, the framing construction of the chewing gum manufacturing machine has stainless steel finish.

Vacuum Spray System

The chewing gum-making machine must also have a spray system that is vacuum controlled.

The system makes the job of spraying the key ingredients swift and very efficient.

Z-blade Patterns

The machine must also have the Z-blade system, which helps in the production of a homogenous mixture.

Food Grade Materials

You should also look at the type of materials for chewing gum manufacturing machines.

It is very important to ensure that the materials are food-grade since you will be manufacturing food materials.

Hydraulic Or Manual Operations

You should also have the chewing gum-making machines in either the hydraulic or manual operation.

It implies that you can either control the machine manually or through the hydraulic system.

Digital PLC Control System

You can also have the digital PLC control system to help program, control, and monitor the chewing gum manufacturing machine.

Sufficient Cooling Tunnel Length

You must also ensure that the cooling tunnel length is sufficient for better manufacturing and cooling experience.

Can You Manufacture Bubble Gum Using Chewing Gum Manufacturing Machine?

Yes, you can manufacture bubble gum using a chewing gum manufacturing machine.

Chewing gum manufacturing machines have a fully automatic production line that consists of different manufacturing equipment.

You can use it to produce different shapes of bubble gum, such as square, round, and sheet wait shapes.

It is very flexible, reliable in production, and very easy to operate while manufacturing bubble gum.

What Are The Main Parts Of Chewing Gum Manufacturing Equipment?

The chewing gum manufacturing machine has different parts that perform different functions.

You should have information about the main parts of the chewing gum manufacturing equipment to know an ideal part.

Here are the main parts of the chewing gum manufacturing machine that you should look out for.

Digital Control Unit

This is a panel with a touch screen LED monitor that you will use for controlling and monitoring the automated systems.

It is available in different settings, among them the language settings you can switch to fit application demands.

Motor System

This is an electronic device with the design of converting electrical energy to mechanical energy for machine operations.

It enhances and also facilitates efficiency, thus boosting the overall production process of chewing gum.

Drying Unit

You will use the drying unit to remove or eliminate excess moisture to attain the most suitable dryness level.

Electric System Or Unit

Since most of the machines are automatic, you will need an electric unit to help in the machine’s operations.

To avoid unnecessary electric accidents, you should rate the electric system or unit according to the machine’s electrical rating.

Hopper

To avoid

waste, you will depend on the hopper to fill or load ingredients into the chewing gum manufacturing equipment.

The hopper is made of stainless steel and is available in different sizes depending on the machine size.

Discharge Chute

As soon as the chewing gum manufacturing process is complete, you will collect the gum from the discharge chute.

Sensors

You must also have sensors that can detect different functionalities, events, and changes within the machine.

They are capable of dispersing key information from different parts of the machine to the control panel.

Mixing Tank

You will use the mixing tank on the chewing gum manufacturing machine to mix all the ingredients for manufacturing chewing gum.

Most mixing tanks have a heating system that heats and melts the ingredients to produce a homogenous mixture.

Pneumatic Unit

This is the pressure system within the chewing gum manufacturing machine that regulates the air system.

The pneumatic unit will also help in pushing the chewing gum-making ingredients through different stations.

Molding Unit

You will depend on the molding unit to shape the chewing gum-making ingredients according to the product specifications.

It is important to have interchangeable molds that you can switch to get varying chewing gum shapes.

Refrigeration Or Cooling System

You will need a cooling system to eliminate excess heat from the chewing gum-making ingredients.

How Does A Chewing Gum Manufacturing Equipment Work?

The process of manufacturing chewing gum using chewing gum manufacturing equipment is quite intensive.

Despite the intensive nature, you will realize that the manufacturing process is more straightforward with the automatic nature of the machine.

Here is a step-by-step process that you can follow when manufacturing chewing gum.

1.      Mixing Ingredients

First, you will begin the process by preparing the ingredients for manufacturing chewing gum.

After that, you will proceed with the mixing process using one of the two mixing processes, such as batch or continuous.

You will choose an ideal mixing process depending on the type of machine that you are using.

Apart from that, you must also look at the output that you require of the chewing gum.

If you are looking for the ideal mixing process for large-scale production, you should opt for continuous mixing.

2.      Shaping

As soon as the mixing process is complete, you will proceed with the shaping of the ingredients.

You will use an extruder to help in the shaping process of chewing gum.

There are different types of extruders that you can use, such as single-screw, multiple-screw, or double-counter rotating extruders.

You will make a rope-like shape of the chewing gum, making ingredients from different extruders.

For an efficient shaping process, you should consider using a pre-extruder to feed the main extruder.

3.      Cooling And Wrapping

You will pass the rope gum through a cooling tunnel, reducing the temperature to between 5 to 10 degrees centigrade.

The rope gum that goes through the cooling tunnels on the conveyor belts is often at 45 to 50 degrees centigrade.

You should make the cooling tunnel as long as possible to ensure that the cooling process is very efficient.

It is very important to control air circulation within the cooling tunnels and regulate dew points.

The machine will cut it and wrap it in the ideal chewing gum wrappers as soon as the process is complete.

4.      Rolling And Scoring

You will roll and shape the chewing gum into the most efficient shape, depending on product specifications.

5.      Coating

You will complete the manufacturing process by coating the chewing gum, especially for pillows and balls.

You will need a coating pan and drums to help in the coating process, thus improving the chewing gum shelf-life.

Chewing Gum Equipment Process

Chewing Gum Equipment Process

What Is The Production Capacity Of Chewing Gum Manufacturing Equipment?

The production capacity of chewing gum manufacturing equipment varies depending on the type of machine.

Fully automatic chewing gum manufacturing equipment has a very high production capacity than semi-automatic chewing gum manufacturing machines.

Apart from that, you will also have a fully automatic chewing gum manufacturing machine having different production capacities.

In other words, you have the capacity of determining the production capacity of the chewing gum manufacturing equipment.

Can You Manufacture All Types Of Chewing Gum With Chewing Gum Manufacturing Equipment?

Yes, you can manufacture all types of chewing gum with the chewing gum manufacturing machine.

Here are the main types of chewing gum that you can make using the chewing gum manufacturing machine.

Cut And Wrap Chewing Gum

It is chewing gum bases on a particular form of elasticity to withstand stretching within the cooling tunnel.

It has a formulation that leads to softer types of chewing gum due to the big size.

Sticks/Tab Chewing Gum

This type of chewing gum usually has the necessary plasticity that allows proper shaping by rolls before hardening through curing.

You should also note that the laminated chewing gum sticks have a very high gum percentage than cut and wrap gums.

Pellets/Pillows Chewing Gum

This type of chewing gum assumes the shape of a pillow with the necessary plasticity for proper rolling on the machine.

  • You will also pass them through the curing stage, which will make them hard enough for proper handling procedure.

Hollow Ball Chewing Gum

Hollow balls have the most suitable plasticity to maintain the shape and prevent leaks in case of a filling.

You must also pass it through the curing process to make it strong enough to withstand the coating process.

Liquid-filled Chewing Gum

This is a special type of gum with enough plasticity to withstand liquid fillings within the chewing gum void.

In other words, the chewing gum must have a proper combination that will allow for proper sealing to prevent leakage.

Gum-filled Chewing Gum

This is a bubble gum base chewing with a high-temperature gum base and very low viscosity.

You have to be very careful with combining this type of chewing gum because it might liquidate.

Compressed Chewing Gum

You will make the compressed chewing gum using a powder ready to be compressed for the pharmaceutical and functional industry.

Why Should The Contact Parts Of Chewing Gum Manufacturing Equipment Be Made Of Food Grade Materials?

Since chewing gum is a food product, you have to make sure that all contact parts of the machine are food-grade.

Food grade materials are usually very important because they are clean enough to eliminate any form of contamination.

How Much Does Chewing Gum Manufacturing Machine Cost?

The price you will pay for the chewing gum manufacturing machines will vary from one type of machine to another.

Implying that the amount of money you will spend in purchasing the machine will vary depending on:

  • Size of the Chewing Gum Manufacturing Machine
  • Type of the Chewing Gum Manufacturing Machine
  • Types of Materials for Manufacturing Chewing Gum Manufacturing Machines
  • Power Ratings of the Chewing Gum Manufacturing Machine

Which Are The Types Of Chewing Gum Wrapping Machines Available In The Market?

As soon as the chewing gum manufacturing process is complete, you have to wrap them accordingly.

You will need different types of chewing gum packaging machines to enhance the wrapping process.

Here are the main types of chewing gum wrapping machines that you can choose from.

  • Chewing Gum Fold Wrapping Machine
  • Chewing Gum Horizontal Flow Wrapping Machine
  • Chewing Gum Roll Wrapping Machine
  • Chewing Gum Cardboard Wrapping Machine

You should note that the chewing gum wrapping machines can either be manual, semi-automatic, or fully automatic.

Can You Integrate Chewing Gum Manufacturing Equipment With Gum Wrapping Machine?

You can integrate the chewing gum manufacturing machine with the chewing gum wrapping machine.

Integrating the two machines will create a complete chewing gum manufacturing plant alongside other machines.

Integrated Chewing Gum Machine with Gum Wrapping Machine

Integrated Chewing Gum Machine with Gum Wrapping Machine

How Do You Specify Chewing Gum Manufacturing Machine To Your Supplier?

Whenever you are prepared to order for your chewing gum manufacturing machines, you must be specific with the details.

Here are the main specifications that you have to provide to your supplier to understand your machine needs.

Type of Materials

You should choose the most suitable type of materials for the machine, which is preferably stainless steel.

Apart from that, you have to make sure that the materials you are using are food grade in nature.

Safety Features

You must also specify the safety features you need for the chewing gum manufacturing machines to protect machines and operators.

For instance, you can have a chewing gum manufacturing machine with an agitator and a lid for protection.

Automation Level

You must also specify the automation level that you need for the chewing gum manufacturing machine.

Here, you can either have semi-automatic or fully automatic chewing gum manufacturing machines.

Pastry Systems

The machine may also have a pastry system with a rolling pastry machine with sprinkle powder devices.

The pastry system should also have powder feed cooling devices and adopt water cycle cooling rollers.

Are There Pharmaceutical Chewing Gum Manufacturing Equipment?

Yes, there is pharmaceutical chewing gum manufacturing equipment that you can use to manufacture medicated chewing gums.

It is the most suitable type of chewing gum manufacturing equipment for making an easier drug delivery system.

It helps in creating new formulations using different technologies to enhance the medicated chewing gum.

Which Are The Manufacturing Methods For Medicated Chewing Gum Applied In Chewing Manufacturing Equipment?

There are different types of methods that you can use to manufacture medicated chewing gums.

Here are the main methods that you can use in the manufacturing process of medicated chewing gum.

Fusion Method

You can use the fusion method to melt the suppository base before dissolving other ingredients within the melted base.

After that, you will proceed with the molding of the ingredients before cooling and eventually packaging.

Direct Compression Method

You will use a high sped standard chewing gum manufacturing machine to compress powder ingredients to solidify the tablets.

It is the best method for forming dissociable chewing gum before forming a uniform and homogenous mass.

Cooling, Grinding And Tableting method

You can use the cooling, grinding, and tableting method to provide chewing gum with the most appropriate taste, color, and flavor.

To get the most suitable chewing gum combination, it involves using favorable sweeteners, starches, corn syrups, colorants, and flavoring agents.

What Are Some Of The Ways Of Optimizing Performance Of Chewing Gum Manufacturing Machine?

There are particular techniques that you can employ to optimize the performance of chewing gum equipment.

Here are the main techniques that you should consider adopting to optimize machine operations.

  • Adoption of the PLC method will increase the accuracy levels of the automated functions.
  • You should also integrate the vacuum powder absorber, which will enhance the overall working environment.
  • You should also have a double extruding method to make the organization of the gum base consistent and taste good.
  • Integrating the clean-in-place system will automatically clean the whole chewing gum manufacturing machine.

Which Are The Common Problems During Operation Of Chewing Gum Manufacturing Equipment?

You should also expect to have a few problems with the chewing gum manufacturing machine during processing.

Implying that the chewing gum manufacturing process also has its fair share of problems such as:

  • Lamination, capping, sticking, and picking being the most common types of problems.
  • Heating and melting of the ingredients can make the control of accuracy and uniformity difficult.
  • Provision of the right sanitary conditions can cause a huge challenge
  • The formation of low calories chewing gums lead to hard chew gum, bad taste, and very poor texture.
  • You may also be irritated with the bad smell and terrible taste of the main ingredients.
  • You should also control the temperatures as high temperatures can destroy the main ingredients.

What Are The Advantages Of New Chewing Gum Manufacturing Equipment Over Used Chewing Gum Manufacturing Equipment?

You have an option of either choosing a brand new or used chewing gum manufacturing machine.

It is, however, proper to consider using the brand-new chewing gum manufacturing machine over a used machine.

Here are the benefits of using brand-new chewing gum manufacturing machines.

  • High levels of Reliability and Efficiency
  • Higher Durability Levels
  • Easy to Repair and Maintain
  • Modern Technological Advancements
  • Compatibility with Auxiliary Machines

How Do You Clean And Maintain Chewing Gum Manufacturing Equipment?

Since you are dealing with food, you must be very careful and maintain very high standards of cleanliness.

Apart from that, cleaning and maintaining the machine will help extend the shelf life of the chewing gum manufacturing equipment.

Some of the fully automatic chewing gum manufacturing machines have a clean in place system.

The clean-in-place system will help in cleaning the whole chewing gum manufacturing equipment.

Apart from that, you will also have to lubricate all the machine’s moving parts to reduce friction.

It is also very important to inspect the machine regularly and replace the broken or worn-out parts.

What Is Covered In Your Chewing Gum Manufacturing Machine Warranty?

As a legal requirement, you must have a warranty for the brand-new chewing gum manufacturing machine.

It is true that any type of brand-new chewing gum manufacturing machine can fail at any moment.

It is the reason why you should have a warranty that acts as insurance for damages on chewing gum manufacturing equipment.

The warranty will cover damages such as software problems or mechanical issues with the machine.

The warranty period will vary from one supplier to another depending on the type of machine in your possession.

What Are Some Of The Customization Capabilities Of Chewing Gum Manufacturing Machine?

You have the freedom of customizing the chewing gum manufacturing machine according to your production specifications.

It Implies that you can provide the details to your manufacturer about how the chewing gum manufacturing machine should be.

Here are some of the features you will provide to your manufacturer to produce custom chewing gum manufacturing machines.

Dimensions

You should decide on the size and the weight of the chewing gum manufacturing machine that you need.

Production Capacity

You should also provide more details about how much chewing gum your manufacturing machine ought to produce.

Main Material

There are different types of materials that you can use in manufacturing the chewing gum manufacturing machine.

You can choose the most suitable material for your application specifications, preferably stainless steel.

Power Ratings

You should also decide on the power that your chewing gum manufacturing machine will use to produce enough chewing gum.

Depending on your manufacturing needs and requirements, SaintyCo offers a range of chewing gum manufacturing equipment – contact us now.

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