Semi-Automatic Capsule Filler

Semi-Automatic Capsule Filler

 

Semi-Automatic Capsule Filler: The Ultimate FAQ Guide

In this guide, you will find all information you’re looking for about semi-automatic capsule filler machines.

So, if you want to be an expert in semi-automatic capsule filler, read this guide.

How does Semi-automatic Capsule Filler compare to Manual Capsule Filler?

Semi automatic capsule filling machine

Semi-automatic capsule filling machine

Manual capsule filling machine

Manual capsule filling machine

A semi-automatic capsule filler is more precise than a manual capsule filler.

A semi-automatic capsule filler has a high output capacity of between 10000 capsules to 20000 capsules per hour.

On the contrary, you can only produce from 20 to 800 capsules at a time with a manual capsule filler.

You are recommended to choose a semi-automatic capsule filler when you need to make joined capsules.

You are to choose a manual capsule filler when you mostly want to produce more of separated capsules as it is much easier.

Besides, you can also produce joined capsules with manual capsule fillers which will be hard.

You will spend more when you want to buy a semi-automatic capsule filler than a manual capsule filler.

The manpower needed to operate a semi-automatic capsule filler is way less than the one needed for a manual capsule filler.

A semi-automatic capsule filler is more fast, accurate, and reliable than a manual capsule filler.

Manual capsule fillers are suited for Do-It-Yourself, experimental, homemade, and small to medium-sized fillings.

A semi-automatic capsule filler produces less noise compared to the manual capsule filler.

This is an advantage as the health of your workers will be improved due to low noise pollution.

What are the Components of Semi-automatic Capsule Filling Machine?

A semi-automatic capsule filling machine has various components that work together to make the capsule filling efficient.

Here are the components of a semi-automatic capsule filling machine:

Parts of semi automatic capsule filler machine

Parts of semi automatic capsule filling machine

Mold

This part of the machine is used to hold, separate and lock capsules.

The Filling Switch

The main purpose of this component is to fill powder.

Touch Screen and Programmable Logic Controller [PLC]

This is an interactive part of the semi-automatic capsule filling machine.

It is part of the electric control body of the semi-automatic capsule filling machine.

You can also upload instructions in this part for easy operation of the machine.

Also, you will use it to easily operate the capsule filler.

You will also use it to keep a record of the number of capsules that are in production.

Observation Window

As the name suggests, this window is used to view the number of capsules inside the capsule hopper.

If you as the operator notices that you cannot see the capsules from this, you are required to fill it.

You are to make sure that capsules are filled in the hopper on time.

Powder Hopper

The powder hopper is used to hold all the powder in the machine.

Capsule Hopper

This is a stainless-steel container that is used to store all the capsules that need to be filled.

It comes in different shapes such as cylindrical, conical, or cubic.

Level Sensor

This part will detect the amount of powder that is in the hopper.

Caster

These are the wheels that allow the machine to be moved easily within the production unit.

They are set at the base of the capsule filling machine.

It is made of durable stainless steel and the wheels are surrounded with rubber.

Outlet

Once you have filled the capsules, they will fall out of the capsule filling machine from this part.

Emergency Switch

This is a visible button that you can press when you notice that the machine is not working as it should.

Once you press it, the machine will shut down and the operation will stop.

Horizontal Capsule Locker

This part of the machine is used to lock the cap with the body of the capsule once it has been filled.

A Vacuum Pump

This part provides additional support to the capsule filling machine.

You will use it to separate the empty capsules so that they do not get damaged.

You can also use the vacuum pump to pick up the capsules using the vacuum system.

How does Semi-Automatic Capsule Filler Work?

When you want to start your capsule filing process, make sure that the capsule filling machine is working properly.

You are to check the parts and that all are in good working condition.

Here is how the semi-automatic capsule filler works:

  • Pour empty capsules inside the hopper
  • You are then to place the lower mold onto the turntable.
  • You will then add the fill material to the hopper.
  • After this process, you will turn on the filling button so that you can start filling material to the hopper.
  • After all the capsules are filled, you are to cover the holding mold using the upper mold.
  • Thereafter, it is moved to the locking station.
  • While doing all this, you are to make sure that the thimble is correctly inserted into the hole that is in the mold.
  • Once confirmed, you will turn the locking cover over.
  • Thereafter, you will eject the capsules.
  • This is done using the locking button.

How do you Determine the Production Capacity of Semi-automatic Capsule Filler?

The amount that a semi-automatic capsule filler can produce depends on several factors.

In light of this, expensive semi-automatic capsule fillers do have a high capacity than a relatively cheap semi-automatic capsule filler.

The type of semi-automatic capsule filling machine you decide to buy will indicate the capacity it can produce.

This kind of information can be found on the specifications part of the semi-automatic capsule filler.

On average, semi-automatic capsule filler has a capacity that ranges from 10000 capsules to 20000 capsules per hour.

So, depending on your production needs, you will be able to choose a semi-automatic capsule filler that meets it.

How does Semi-automatic Capsule Filler compare to Fully Automatic Capsule Filler?

Depending on your production needs, you will either choose a semi-automatic capsule filler or a fully automatic capsule filler.

Fully automatic capsule filling machine

Fully automatic capsule filling machine

Semi automatic capsule filling machine

Semi -automatic capsule filling machine

In general, fully automatic capsule fillers are more expensive than semi-automatic capsule fillers.

A fully automatic capsule filler is also easy to operate than a semi-automatic capsule filler.

One operator can monitor multiple units of a fully automatic capsule filler.

On the contrary, a semi-automatic capsule filler needs some operators to monitor for a successful operation.

A fully automatic capsule filler has systems that automatically lubricate the moving parts easily.

In a semi-automatic capsule filler, you will mostly do this task as it is not fully automated.

A fully automatic capsule filler has a high filling capacity compared to a semi-automatic capsule filler.

You will be able to produce from 12000 capsules to 450000 capsules per hour with a fully automatic capsule filler.

In contrast, you will be able to produce from 10000 capsules to 20000 capsules per hour with a semi-automatic capsule filler.

A fully automatic capsule filler is also large and has many components than a semi-automatic capsule filler.

You can easily integrate a fully automatic capsule filler into an automated production line from raw materials to finished products.

What are the Benefits of Semi-automatic Capsule Filler?

A semi-automatic capsule filler has a couple of benefits which depends on what you are looking for.

You will spend less to purchase a semi-automatic capsule filler as it is relatively cheaper than its fully automatic counterpart.

It is also much easier to operate a semi-automatic capsule filler.

You will also be able to fit tooling of different sizes to the semi-automatic capsule filler.

In addition to all this, your production capacity will be higher when compared to a manual capsule filler.

A semi-automatic capsule filler is equipped with electrical and pneumatic systems, capsule locking, powder filling among other parts.

This is mainly beneficial as you can increase your production as you will have reduced the labor needed to operate it.

Minimum training is required to operate a semi-automatic capsule filler.

If you are interested in medium-size production, this will be the best capsule filler for you.

It has a production capacity of around 10000 capsules to 20000 capsules per hour.

How do you Control Quality in Semi-automatic Capsule Filler Machine?

We recommend that you purchase semi-automatic capsule filler machines that meet the quality standards set by governing bodies.

This will enable you to produce capsules that are fit for human consumption.

We recommend you purchase brand new semi-automatic capsule filler as compared to ones that have already been used.

This ensures that the semi-automatic capsule filler you have purchased is in good working condition.

In addition to this, your semi-automatic capsule filler will have a warranty that will benefit you in the long run.

We also recommend that you buy semi-automatic capsule filler made of stainless steel.

The reason for this is that stainless steel is durable and is also easy to clean and maintain.

In case your semi-automatic capsule filler is damaged, we recommend that you replace or repair the damaged parts quickly.

By doing this, you will lower your maintenance costs and ultimately increase your production as the machine will not lie idle when broken.

We also recommend you clean the machine regularly and lubricate moving parts.

Aside from these recommendations, make sure the semi-automatic capsule filler you buy has been tested and passed the quality standards.

Some of the standards to look for in a semi-automatic capsule filler include:

  1. Current Good Manufacturing Practices [cGMP]
  2. CE marking quality standard
  3. Food and Drug Administration [FDA] quality standards
  4. International Standards Organization [ISO] certified standards.

What are the Limitations of Semi-automatic Capsule Filler?

A semi-automatic capsule filler will be able to increase your production but it also has its limitations.

Some of the limitations include:

  • It is mostly made for the production of the joined capsule compared to separated capsules.
  • A semi-automatic capsule filler cannot fill more capsules as a fully automatic capsule filler does.
  • It required you to monitor it regularly as it is not fully automated.
  • You will be required to spend relatively more to purchase it as compared to a manual capsule filler.
  • It consumes more power and requires regular maintenance.
  • A semi-automatic capsule filler is relatively big and this means it requires a lot of space in the production unit.
  • You will also have to train your staff before they can operate this machine.

Which Industries use Semi-automatic Capsule Filler?

Semi-automatic capsule fillers are used in industries that make capsules.

These can be both hard-shelled capsules of soft-shelled capsules.

Some of the industries that use semi-automatic capsule filler include:

  • Pharmaceutical industries
  • Biotech industries
  • Health supplement industries
  • Food product industries
  • Cosmetics industries
  • Nutritional industries

How can you Improve Efficiency of Semi-automatic Capsule Filler?

You can easily improve the efficiency of your semi-automatic capsule filler by doing regular checkups.

This will benefit you as you will be able to continue producing and filling capsules.

You will be able to meet the demands of capsules hence increase your profit margins.

Here are some of the ways you can improve the efficiency of your semi-automatic capsule filler:

  • You are required to regularly clean your semi-automatic capsule filler.
  • Any part of the machine that is damaged needs to be replaced quickly to avoid tear and wear.
  • You are also needed to repair faulty parts so that the machine can continue working smoothly.
  • Make sure any pipes and tubes are not clogged or blocked.
  • You are also recommended to lubricate all moving parts to minimize wear and tear of the semi-automatic capsule filler.

What should you Consider when Buying Semi-automatic Capsule Filling Machine?

It can sometimes be confusing when it comes to choosing a semi-automatic capsule filler.

This is true because there are several options when it comes to semi-automatic capsule filler.

Here are some of the factors that you need to consider when choosing a semi-automatic capsule filler:

The Quality Compliance of the Semi-Automatic Capsule Filler

Quality is an important aspect when it comes to choosing your semi-automatic capsule filler.

This will mean that you are complying with the set standards when it comes to safety, quality, and reliability.

Some of the standards to be adhered to include cGMP, CE, AND RoHS.

Adhering to all these will in the long run affect your company’s bottom line.

Technological Advancement of Semi-Automatic Capsule Filler

Technology is something that is a factor that always evolved from time to time.

What might be the industry standard now might not be true in a few months or years.

The technology your semi-automatic capsule filler offers will affect your production capacity.

You might want to increase your capacity from say 20000 capsules to 30000 capsules per hour.

If your semi-automatic capsule filler is fitted with the right technology, you can easily upgrade and increase your production.

The Semi-Automatic Capsule Filler Manufacturer

The manufacture of your semi-automatic capsule filler must have the know-how when it comes to designing the machine.

Some of the questions to ask before purchasing from a particular manufacturer include:

  1. Do they offer a range of models of semi-automatic capsule fillers?
  2. What is their experience when it comes to manufacturing such machines?
  3. What are some of the reviews that the manufacturer has been given over time?

Brand of the Semi-Automatic Capsule Filler

You are to ensure that you purchase the machine from a trusted brand that offers high quality.

This is a factor worth considering as opposed to how good the machine might look.

It might cost you much in the beginning, but the investment will be worth it in the long run.

Integration of the Machine with Support Equipment

When choosing a semi-automatic capsule filler, consider if it can be used with other equipment.

The support equipment may do such work as labeling, inspection, counting, and packaging.

Specific Application of Semi-Automatic Capsule Filler

You are to choose a semi-automatic capsule filler that meets your specific needs.

For instance, you will buy a semi-automatic capsule filler when you primarily want to make joined capsules.

Technical Specifications of the Semi-Automatic Capsule Filler

This information is available for every semi-automatic capsule filler you would want to purchase.

You are to ensure that what has been described will meet your production needs.

You can involve an expert to assist you to choose the right semi-automatic capsule filler.

This will ensure that all your production needs are met.

The Capacity of the Semi-Automatic Capsule Filler

If you are operating on a small to medium rate, you are better off choosing a semi-automatic capsule filler.

In large productions, that is when you need to employ a fully automatic capsule filler.

The capacity that you need has to be met with the machine that you choose.

What Material is Semi-automatic Capsule Filler made from?

The best semi-automatic capsule filler is made of stainless steel.

This is because stainless steel is durable and long-lasting.

One of the reasons stainless steel is used is because it is easy to clean hence you will maintain good hygiene.

Which Types of Capsule can you Fill using Semi-automatic Capsule Filler?

There are a variety of capsules you can fill using a semi-automatic capsule filler.

Some of them include:

Semi - automatic caspeule filling machine

Semi -automatic capsule filler system

Hard Gelatin Capsule

This capsule is mainly made of gelatin and purified water.

The gelatin is made of protein which is inexpensive, degradable, harmless, and edible.

It is also easy to store and use.

Hydroxypropyl methylcellulose Capsule

This is a vegetarian capsule

It is mainly composed of HPMC and purified water.

HPMC stands for Hydroxypropyl methylcellulose.

This cellulose is obtained through the hydrolysis of plants through etherification.

It is widely used in the food and pharmacy industries.

Pullulan Capsule

This is a vegetarian capsule.

The main component is purified water.

Pullulan dissolves in water.

It has become a recommended raw material for capsule production.

This is because of its food film-forming capability.

Are there Recommended Capsule Sizes you can use in Semi-automatic Capsule Filler?

Yes, there are recommended capsule sizes you can use in a semi-automatic capsule filler.

You can make both gelatin and vegetable capsule in 00, 0, 1, 2, 3, 4, and 5 sizes.

Capsule sizes

Capsules sizes

Why Invest in Variable Speed Control Semi-Automatic Capsule Filling Machine?

You should invest in a variable speed control semi-automatic capsule filling machine due to the following:

  • It saves energy
  • It controls the performance of the machine.

What Type of Material can you Fill with Semi-automatic Capsule Filler?

Here are the materials you can fill with a semi-automatic capsule filler:

  • Supplements
  • Medicine
  • Vitamins
  • Minerals

What are the Technical Specifications of Semi-automatic Capsule Filler?

A semi-automatic capsule filler has several features that include:

  • A production output of between 20000 capsules to 40000 capsules per hour.
  • They weigh between 800 kgs to 1200 kgs.
  • They have a vacuum pump that can produce between 3 H.P and 6 H.P.
  • They compress about 200 liters of air per minute.
  • They can come with a single or double ring.
  • The M.O.C. of the loading ring is made of magnesium alloy.
  • The Auger drive uses 380/440 volts, 3 phase, 1.5 H.P., AND 50 hertz.
  • They have a filling precision of ±3%

How do you Prevent Contamination when using Semi-automatic Capsule Filler?

Here are some ways you can prevent contamination when using a semi-automatic capsule filler:

  • Practice proper hygiene and sanitation at all levels.
  • Regularly maintain the machine.
  • Label containers correctly.
  • Wear clothing that minimizes exposure of body parts

Semi automatic capsule filling

8Semi automatic capsule filling equipment

How much Does Semi-automatic Capsule Filler Machine Cost?

Semi-automatic capsule fillers cost is dependent on its capacity.

They generally cost between 5000 US Dollars to 32000 US Dollars.

Which Support Equipment do you need Alongside Semi-automatic Capsule Filler?

The support equipment you can use alongside a semi-automatic capsule filler include:

  • Labeling equipment
  • Inspection equipment
  • Counting equipment
  • Packaging equipment

How Profitable is Semi-automatic Capsule Filler?

A semi-automatic capsule filler is considered profitable.

This is because it is fast and reliable and you can increase your production using it.

Due to its high production capacity compared to manual capsule fillers, you will increase your profit margin.

At SaintyCo, we offer a range of semi-automatic capsule filling machines.

Contact us now for all your semi-automatic capsule filling equipment needs.

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