Automatic Capsule Filler

Automatic Capsule Filler

Automatic Capsule Filler: The Ultimate FAQ Guide

I know you’re looking for an efficient and high capacity automatic capsule filler machine.

Or, you want to learn more about the automatic capsule filling machine.

In this guide, I am going to answer all questions you have been asking about automatic capsule filling equipment.

So, keep reading if you want to be an expert in this industry.

What is an Automatic Capsule Filler?

An automatic capsule filler is a mechanical device that you can use in filling hard gelatin capsules and soft gel capsules.

 Softgel capsules

Softgel capsules

 Hard gelatin capsules

 Hard gelatin capsules

You will use it in filling hard and soft gelatin capsules with different substances or materials of different quantities.

 Automatic capsule filler for hard gelatin capsules

Automatic capsule filler for hard gelatin capsules

Automatic capsule filling machine for softgel

Automatic capsule filling machine for softgel

How Does an Automatic Capsule Filling Machine Compare to a Manual Capsule Filling Machine?

Even though the automatic and manual capsule filler machines may sound the same, there are distinct differences.

 Manual capsule filler vs automatic capsule filling machine

 Manual capsule filler vs automatic capsule filling machine

Manual capsule fillers are devices that you will use in the process of filling nutrients and medicine in hard gelatin capsules.

Automatic capsule fillers are electromechanical systems that will fill different materials into both hard and soft gel capsules.

You can use both capsule filling machines to fill different shapes and sizes of capsules with medicine and nutrients.

Automatic capsule filler machines, however, perform most of the activities automatically without excess human assistance.

On the other hand, you have to hire additional labor to assist with the functions of manual capsule fillers.

When it comes to speed, automatic capsule filling machines work at a faster rate than the manual capsule filling machines.

Automatic capsule filler machines are accurate and precise in comparison to the manual capsule filler machines.

This makes it suitable for large scale production of capsules, whereas manual capsule fillers are suitable for small scale production.

What is the Difference between Fully Automatic Capsule Fillers and Semi-Automatic Capsule Filler?

You can also choose to use the automatic capsule filler or the semi-automatic capsule filler.

Semi-automatic capsule filling machines depend on humanitarian assistance to perform some of the critical functions.

Apart from that, it also has an automatic system that improves the performance, speed, and accuracy of the filling process.

It is, however, slower than the automatic capsule fillers, which are fully automated and require little to NO human assistance.

Due to the considerable working speed, you can engage semi-automatic capsule fillers for production on the medium scale.

On the other hand, fully automatic capsule fillers are best for large scale production of gelatin capsules.

What are the Uses of an Automatic Capsule Filling Machine?

You can use the automatic capsule filling machine in quite several applications in different industries.

The main uses of the automatic capsule filling machine are:

  • You will engage the automatic capsule filler machine in the pharmaceutical industry to fill different capsules automatically.
  • It is capable of measuring different quantities of material to fill inside the hard and soft gelatin capsules.
  • Increasing the accuracy and speed of filling the capsules on a large scale.
  • Apart from that, the automatic capsule filler will hermetically seal the capsules after filling.
  • Automatic soft gel capsule fillers also make the soft gelatin shell in different shapes and sizes.
  • You can also use it to mix different ingredients to form homogenous mixtures for filling capsules.

Which is the Best Material for Making Automatic Capsule Fillers?

The best material for making automatic capsule fillers is stainless-steel.

Stainless steel is the best medium for making automatic capsule filling machine because of the following:

  • It is corrosion resistant and thus maintaining a clean capsule filling process.
  • Apart from that, it is a durable material that will serve you for a longer period
  • It also has very high tensile strength thus making the machine stronger

What are the Features of an Automatic Capsule Filler?

The automatic capsule filler machine has specific features which enhance its smooth operations.

The most significant features of the automatic capsule filler that you should have a look at are:

  • It has a “current good manufacturing practices” design with an emphasis on handling different filling materials.

It also has an enclosed main turntable that will prevent the entry of dust into the mechanical parts.

  • It comes complete with enclosed dosing systems that have dust suction, thus reducing the frequency of cleaning.
  • Apart from that, it has a vacuum cleaning section for cleaning of segments in every cycle.
  • The machine has a (SIEMENS) PLC Control system complete with a touch screen for controlling all the operations.
  • Additionally, there are precision capsule segments as well as dosing disks for proper adjustments in case of the part changeover.
  • Stainless steel frame is corrosion resistant and a transparent interlock guard screen to increase safety.
  • Special 3D design dosing disc at the bottom ring with 5 column support system that will prevent material deformation and fatigue.

Where Can you Use the Automatic Capsule Filler?

You will employ the automatic capsule filler machine in large scale filling of hard gelatin and soft gel capsules.

Due to it is speed, you will use the machine on an industrial scale in different industries such as:

· Pharmaceutical Industry

You will employ automatic capsule filler machines to fill medical products into hard and soft gel capsules.

Additionally, you can engage the machine to fill varying quantities of nutrients and body supplements.

· Nutraceutical Industry

Using the automatic capsule filler, you can fill different nutrients in empty capsules of various capacities.

It will avoid wastage of different ingredients or nutritional products since the machine is very precise and accurate.

· Food Industry

Since you can administer food supplements using hard and soft gel capsules, you will use the machine to fill these capsules.

·  Cosmetics Industry

You can fill empty capsules with edible beauty enhancements products for easy swallowing.

Which Kind of Materials Can You Fill in a Capsule Using Automatic Capsule Filler?

products to fill in capsules

products to fill in capsules

You can fill empty capsules using the automatic capsule filler with different materials.

The materials that you will fill inside empty capsules with the help of the automatic capsule fillers include:

  • Liquids such as medicinal syrups which you will enclose within the soft gel capsules
  • Powders with a medicinal or nutritional value which you will enclose in hard gelatin capsules
  • Pellets with different sizes
  • Granules of varying sizes and weights
  • Tablets of various colors and sizes
  • Oils especially for active materials that dissolve or suspend in the oil.
  • Suspensions

How Can you Identify a Good Automatic Capsule Filler?

You can identify an excellent automatic capsule filler by looking at the technical specifications of the device.

Some of the automatic capsule filler machine specifications to pay close attention to are:

  • The dimension specifications of the automatic capsule filler by considering the weight, length, height and width of the machine.
  • Level of automation in terms of full automation or semi-automation properties.
  • Speed of the machine where you will consider how fast the machine can fill different capsule sizes.
  • Cost of the machine as good automatic capsule filling machines often cost more.
  • Level of technology where you should consider the most advanced and recent forms of technical knowhow.
  • Efficiency and reliability of the automatic capsule filling machine in performing its duties
  • Types of inner fill as well as outer shell materials that you will be using.
  • The capacity of the machine in terms of the number of gelatin capsules that the machine can handle
  • Power ratings of the machine to have a clear understanding of how much power you require.
  • Number of stations and segment bores within the machine

What is a Soft Gelatin Capsule Filler Machine?

Softgel capsule fillers are mechanical systems that you will use to fill and seal soft gelatin capsules hermetically.

 Softgel capsule filling machine

Softgel capsule filling machine

How Many Types of Capsules Can You Fill Using the Soft Gelatin Capsule Filler?

Well, there are two types of capsules, which you will fill using the automatic capsule fillers.

The two types of capsules to fill using the automatic capsule fillers are:

Softgels

Softgel capsules

· Soft Shell Capsules

This type of capsule is best for filling different liquid ingredients such as oils and suspensions hence soft to touch.

You can use it in the administration of essential oils and nutrients, among others.

They have hematic seals, thus making the opening and closing quite difficult without the machine.

· Enteric Coated Capsules

These are the types of capsules that have special effects and will release the drugs in the intestines.

They can resist degradation in the acidic stomach conditions and will only dissolve in the intestines.

· Sustained-Release Capsules

This type of capsule has the capability of releasing the active ingredients over a particular period.

They are the long-acting drugs that will release the active ingredients gradually for a long and sustained effect.

· Rectal Capsules

These are types of capsules of which you will administer by inserting them into the rectum for local effects.

Which Type of Filling Material Can You Fill in Softgel Capsules using the Softgel Capsule Filler?

You can use the automatic capsule fillers to fill liquid materials in the soft gelatin capsules.

Some of the liquid materials that you can fill within a soft gel capsule include oils and suspensions.

These oils and suspensions have medicinal as well as nutritional supplements such as vitamins and protein within them.

Which are the Most Significant Parts of an Automatic Soft Gelatin Capsule Filler Machine?

In case you are looking for an automatic soft gel capsule filler, you must know the parts well.

The most significant parts of the automatic soft gel encapsulation machine are:

Parts of softgel capsule filling machine

 Parts of soft gel capsule filling machine

· Hopper or Material Tank

It is a stainless-steel tank that will hold the materials that you will fill within the soft gel capsules.

· Medicine Pump

The material pump will suck the different materials from the hopper, thus forcing it through the injection wedge.

It also comes complete with a return pipe that will return the excess materials to the material tank

· Injection Wedge

The injection wedge will heat the gelatin web and also inject the fill materials.

It consists of sensors with the capability of coordinating motion and controlling as well as opening and closing valves.

· Gelatin Melting Tank

It is the part of the machine where you will heat and melt the gelatin ingredients for making the outer shell.

· Spreader Box

You will depend on the spreader box to spread the gelatin from the melting tank, thus forming thin films.

· Lubrication Roller

The lubrication roller will provide the lubricating material on both sides of the gelatin film while making it tighter.

· Tooling System

The cooling system consists of two die rollers that rotate at considerable speeds.

Apart from that, it has die-cavities with different shapes that control the shape of the gelatin capsules.

· Main Body

This is the outer frame of the automatic capsule filler that protects and holds the whole system in place.

· Mangle Conveyor and Rollers

The machine uses the mangle conveyor system for pulling the web out of the main cooling system of the machine.

· Control Unit

This is the point where you will program and key in all the relevant details of the automatic capsule filler machine.

It comes complete with an HMI system complete with a touch screen for controlling the operations of the machine.

· Drying System

The drying system is the part of the machine where you will get rid of excess moisture from the soft gel capsules.

It has different parts such as the tumble dryer as well as tumble trays for efficiently drying the soft gelatin capsules.

How Does an Automatic Softgel Capsule Filler Machine Work?

You must also have perfect knowledge of how the automatic soft gel encapsulation machine works.

Here is a step by step process that you can follow to operate an automatic soft gel capsule filler machine.

Step One: Preparation of Gelatin

First, you will prepare the ingredients that you will use to make the shell of the softgel capsules.

Some of the ingredients that you will use include gelatin, water, opacifiers, and plasticizers, among others.

You will mix the ingredients in the “gelatin melting and mixing tank” for mixing and heating purposes.

It is essential to use proper formulations to avoid having broken outer gelatin shells.

Here the machine will blend, heat, and stir the gelatin, making ingredients to form a thick syrup.

After that, the syrup will steadily flow from the gelatin melting and mixing tank to the spreader box.

You should take note that the machine is automatic and you have to key in all the product specifications.

Step Two: Preparation of the Inner Fill Materials

Here, you will depend on an external support material known as the mixing tank to make the inner fill materials.

You will mix all the ingredients withing the tank at various proportions depending on the mixture you want.

The mixing tank will heat and homogeneously mix all the ingredients, thus forming the inner fill materials.

After that, you will allow the inner fill materials to flow into the material tank or the hopper of the machine.

Step Three: Soft Gelatin Encapsulation

The inner fill materials will flow from the product hopper and into the injection wedge of the machine.

This is the point where the machine will merge the outer gelatin cover with the inner fill materials.

The gelatin ingredients will leave the spreader box in the form of two gelatin ribbons for making the outer shell.

After that, the two ribbons will move to the die roll system, thus creating a unique capsule shape that you desire.

As that happens, the machine will also administer the inner fill material into the gelatin ribbons within the die rollers.

The machine will hermetically seal the outer ribbon with the inner ingredients using the heat-sealing method.

After that, the stripper rolls will automatically remove the soft gel capsules from the web for further processing.

Step Four: Further Processing of Softgel Capsules

Through the discharge chute, the soft gel capsules will move to other support equipment for further processing.

Other processes that the capsules must go through include drying, cleaning, and sorting before packaging.

You will use machines such as the tumble dryer and the soft gel cleaning and sorting tools.

Finally, you will package the soft gel capsules into different packages for further distribution.

What are the benefits of Using the Softgel Automatic Capsule Filler?

You should think about using the soft gel encapsulation machine due to the numerous benefits.

Among the benefits of using the soft gel encapsulation machine include:

  • It helps in filling of soft gel capsules that are easier to swallow due to the soft and subtle nature.
  • It ensures the stability of filling materials, thus increasing the shelf life of the soft gel capsules.
  • It also maintains the safety of the inner fill materials by hermetically sealing the outer shell of the capsules.
  • It is also the only machine that you can use to fill and seal the liquid and semi-solid materials into capsules.
  • Apart from that, it has a changeover of the tooling system, allowing you to make soft gel capsules of various shapes and sizes.
  • Using the soft gel encapsulation machine accuracy level, you can be sure of filling the right quantities of inner fill materials.
  • You don’t have to hire extra manual labor to help in the operations of the machine since it is fully automatic.
  • It is suitable for large scale production since it is capable of operating at very high speeds.

Does the Softgel Capsule Filler Present any Form of Disadvantages?

Unfortunately, just like other devices, the automatic softgel capsule filler has limitations.

Some of the demerits of using the automatic softgel capsule filler machines are:

  • You can only fill particular types of inner fill materials using the automatic softgel capsule filling machine.

Implying that you can only fill liquids, semi-solids and suspensions within softgel capsules using this machine.

  • You cannot use this machine in the filling of hard gelatin capsules with other fill materials such as pellets and powders.
  • You have to prepare well to purchase the machine due to the high cost of buying and installing the device.
  • The size and weight of the machine make it quite challenging to move the machine from place to place.

What is Hard Gelatin Capsule Filler Machines?

Hard gelatin capsule fillers are automatic mechanical systems for filling hard gelatin capsules.

You will use this machine to fill hard gelatin capsules using diverse powders and pellet materials automatically.

Automatic capsule filler machine

Automatic capsule filler machine

What are the Main Parts of an Automatic Hard Gelatin Capsule Filler?

The hard gelatin capsule filler is available in two main types, including the tamping pin and doctor capsule fillers.

Here, you are going to learn more about the parts of the tamping pin capsule fillers which are:

· Tamping Pins

The tamping pin will compress the filling materials into empty hard gelatin capsules after the filling process.

The number of tamping pins varies according to the type of tamping pin device in use.

· Control Panel

You will use the control panel to automatically control and monitor the operations of the automatic hard gelatin capsules.

It has a human-machine interface complete with a touch screen for programming and monitoring all the processes.

· Dosing Disc or Dosing Pan

The dosing discs have several holes within them, which will regulate the rate or speed at which the machine fill capsules.

· Filling Material Hopper or Bed

It is the central storage unit or temporary storage unit where you will fill the powder inner fill materials.

It has level sensors that will warn you of too high or too low levels within the powder hopper or powder bed.

· Lubrication Unit

This is the part where all the lubricants of the automatic capsule filler machine will come from.

It is responsible for lubricating the moving parts of the automatic capsule filler machine.

· Mechanical Drive Unit

It is the part of the automatic capsule filler that will execute rotary, linear, and oscillatory motions for involuntary movements in the machine.

· Pneumatic System

You will depend on the pneumatic system to automatically control the pressure within the automatic hard gelatin capsule filler machine.

· Electrical System

The electrical unit is the primary source of power that the machine requires to perform all the activities of the device.

It provides, regulates, and controls the amount of power that the device needs to operate efficiently.

· Capsule Hopper

It is the unit where you will pour all the hard gelatin empty capsules in preparation for the filling process.

It also comes complete with level sensors that will alert you on too low or too high empty capsule levels.

· Capsule Feeding Unit

The capsule feeding Unit is the point where the machine will feed empty capsules into the filling station.

· Capsule Filling Station

You will depend on the capsule filling station within the machine to automatically fill empty capsules.

· Automatic Loading System

It will automatically fill empty hard gelatin capsules with the right amount of fill materials.

How Do Hard Gelatin Capsule Fillers Compare to Softgel Capsule Fillers?

You will engage the automatic encapsulation machine to fill soft gel capsules automatically.

On the other hand, you will employ the hard gelatin capsule filler for filling hard gelatin capsules.

Apart from that, the softgel encapsulation machine can only fill liquid, semi-sold and suspension inner fill materials.

On the flip side, the automatic hard gelatin capsule filler is responsible for filling powders, pellets and tablets.

Additionally, you will note that the working principles of the automatic capsule fillers are quite different.

You will use the automatic softgel capsule filler to make the outer shell and then fill it automatically at the same time.

On the flip side, you will have to make the hard gelatin empty capsules separately before introducing it to the machine.

How Many Versions of Hard Gelatin Capsule Fillers are There?

There are two most significant versions of hard gelatin capsule fillers that you can use to fill the hard gelatin capsules.

Here are the two versions of hard gelatin capsule filler machines:

  • Automatic Tamping Pin Capsule Filler
  • Automatic Dosator Capsule Filler

What is an Automatic Dosator Capsule Filler?

An automatic dosator capsule filler is an electromechanical system for filling hard gelatin capsules.

 Dosator capsule filling machine

Dosator capsule filling machine

How Does an Automatic Dosator Capsule Filling Machine Work?

You have to have a clear grasp of how the automatic dosator capsule filling machine works for efficient operations.

Here is a step by step process that you can follow to understand how the machine works efficiently.

Step One: Preparation Stage

First, before you engage the machine, you must ensure that it is in proper working condition.

You have to do a proper and thorough inspection before switching it on to engage the power.

After that, you will fill the various hoppers with the empty capsules and also with the filling materials.

You must also remember to key in the right filling specifications before pressing start for the operations to proceed.

Step Two: Filling the Dosator

This is the stage where you will fill the dosator of the machine with the filling materials which can be in different forms.

As soon as the dosator plunges into the filling material hopper, it will such enough filling materials.

At the same time, it will suck and compress the inner fill materials thus creating more space for more materials.

During the compression of the inner fill materials, the pressure will transform it into a slug.

As soon as the dosator fill the right quantity, it will move from the material hopper into the filling station.

Step Three: Doctoring the Dosator Tip

As soon as the dosator tip is in the right position, you have to confirm that the tip is clean and free of inner fill materials.

To ensure that it is clean, you will clean the tip of the dosator capsule filler.

It is possible only through the process of doctoring the tip of the automatic dosator capsule filling machine.

Step Four: Filling the Empty Hard Gelatin Capsules

As the machine fills the dosator on the one hand, it will also automatically feed the filling station with empty capsules.

By employing the vacuum system of the machine, the cap will separate from the body from the cap.

It leaves the hollow body poised in a position to receive the inner fill materials.

The machine will, therefore, lower the dosator into the empty capsule and release the content to the right fill levels.

As soon as that is complete, the dosator will move back to the filling materials hopper as another fill other empty capsules.

Step Five: Replacing the Caps

Finally, the machine will replace the caps on to the full body before locking it completely.

After that, the machine will discharge the capsule in readiness for further processing, such as sorting and printing.

What are the Advantages of Using the Automated Dosator Capsule Filler?

During the operation process of the dosator capsule filler, you will enjoy numerous benefits.

The main benefits of using the dosator capsule filler machine are:

  • It is capable of controlling the density of the hard gelatin capsules through proper compaction of different dosages.
  • Using the control panel, you can also modify the pressure systems thus allowing you to perform different applications.
  • You can use it to fill different types of inner fill materials such as powders, pellets and even granules.
  • Apart from that, it is suitable for filling different sizes of hard gelatin capsule with different inner fill material quantities.
  • Since it is an automatic machine you will save money by eliminating the possibility of hiring additional manual labor.
  • It has automatic sensors that will notify you in case of impending danger and breach of different fill levels.
  • Scaling of the filling amounts is also quite simple by adjusting the capacities of the dosator pin.
  • Due to the automatic nature, the integration of the machine with other machines is also effortless for complete production lines.

What are the Disadvantages of Engaging the Automatic Dosator Capsule Filler?

Well, just like any other machine, you might experience a few limitations with the automatic dosator capsule fillers.

Here are some of the limitations that you might experience with the automatic dosator capsule filler.

  • The high cost of buying as well as installing the automatic dosator capsule filling machines prompting you to spend more.
  • Apart from that, you need to hire or train experts to help in machine operations, which increases operation costs.
  • It has limited portability due to the heavyweight, thus limiting the mobility of the automatic dosator capsule filler machine.

What is an Automatic Tamping Pin Capsule Filler Machine?

Automatic tamping pin capsule fillers is an electromechanical device with tamping pin technology for filling hard gelatin capsules.

 Tamping pin capsule filler

 Tamping pin capsule filler

How Does an Automatic Tamping Pin Capsule Filler Work?

Well, an automatic tamping pin capsule filler fills empty hard gelatin capsules through these steps.

Step One: Preparation Stage

In nay situation, before you begin operations, you have to ensure that the machine is working very well.

You will also adjust the different levels of the machine using the control panel after powering it on.

As soon as the machine is ready, it will begin operations by aligning the empty capsules in preparation for filling.

The empty capsules will move from the capsule hopper of the machine through the vacuum system of the device.

Step Two: Separating the Empty Capsules

The hard gelatin capsules will pass through the vacuum system, and the machine will separate the body from the cap automatically

It will move the caps to a different location and the hollow body to the filling station in the right angles.

Step Three: Filling Empty Capsules

As soon as the empty caps reach the filling station, the filling process will commence.

The machine will initiate the dosing disc that circularly rotates at a controlled speed.

As this happens, the powder from the powder hopper will automatically fill the dosing disc holes.

It also employs the tamping pins which compress and compact the powder into the holes of the dosing disc.

It will create more space for more filling materials to enter into the dosing disc until it fills up.

After that, the machine will engage the dosing plate, which will release the inner fill materials to the empty capsules.

Step Four: Sealing the Full Capsules

As soon as the capsule body is full, it will move the capsules to the capping station.

It is possible through the use of the rotary turret, which will automatically move the full body of capsules.

In addition to that, the rotary turret will make sure that excess filling materials go back to the product hopper.

Once at the capping station, the machine will initiate the capping and locking process of the hard gelatin capsules.

Finally, the machine will release the capsules for further processing.

What are the Benefits of Using the Automatic Tamping Pin Capsule Filler?

When using the automatic tamping pin capsule filler, you will experience the following benefits.

  • It is effortless to clean and maintain the machine at meager costs
  • You can use the adjustable settings to configure the filling levels of the capsules.
  • It has tight enclosures in most parts of the machine that does not permit entry of dust or unwanted materials.
  • Due to the automatic nature, the machine has the capability of working faster to fill capsules.
  • Apart from that, the automatic nature will enable faster operations, thus saving on energy and time.
  • You will also have very few personnel to assist with the operations of the machine, thus reducing production costs.
  • It is also very accurate, thus ensuring proper machine integrity and reducing excess damages on the capsules.
  • You can also form a complete production line by integrating the machine with other machines.
  • It has some of the highest quality standards that adhere to the international set quality standards.

Are there any Drawbacks of Using the Automatic Tamping Pin Capsule Filler?

You may experience a few letdown points when it comes to using the automatic tamping pin capsule fillers.

The disadvantages of using automatic capsule filler machines are:

  • You can use this device to fill solid materials, thus eliminating the possibility of filling semi-solids and liquids
  • Apart from that, you cannot use this machine in the process of filling soft gelatin capsules.
  • The cost of purchasing the automatic tamping capsule filler is also very high
  • Due to the weight and size, you will require a vast working space for the installation to occur.

How Does the Dosing Disc Affect the Capsule Sizes in an Automatic Hard Gelatin Capsule Filler?

 Dosing disc of capsule filler machine

Dosing disc of capsule filler machine

You will use the dosing disc in the determination of the number of inner fill materials for a capsule.

In this case, you will choose the right size of the dosing disc that you need according to the product specifications.

In other words, you will have to make informed choices on the sizes you need and then choose a dosing disc for it.

How Does the Dosing Affect the Capsule Material Formulation in Automatic Capsule Fillers?

The dosing disc affects the capsule materials formulation in automatic capsule fillers by controlling the weight.

Apart from that, it follows the filling specifications that you will enter in the filling process of the capsules.

How Does the Dosing Disc Affect the Tooling Component of the Automatic Capsule Fillers?

It can manipulate tooling systems, thus producing filling materials of diverse quantities as well as weights.

It limits the number of inner fill materials passing through into and out of the tooling components.

In the long run, it determines the quantity of the medium to fill into the empty capsule body.

Which Technical Specifications Do You Look at When Verifying the Automatic Capsule Filler?

You will look at the technical specifications when verifying the capability as well as the performance of the automatic capsule filler machine.

Here are the main technical specifications that you must pay very close attention to:

  • Production Capacity of the Automatic Capsule Filler Machine
  • Type of capsules you intend to fill using the automatic capsule filler machine
  • Rate of power consumption of the automatic capsule filler.
  • Dimensions as well as the weight of the automatic capsule filling machine

How many Sizes of Capsule Fill Weights Can You Fill Using Automatic Capsule Fillers?

You can decide on the size and weight of capsules by looking at the does formulations and requirements.

The capsule sizes will range from 000 to 5 where the largest is 000 and 5 being the smallest capsule.

Here is a table to explain the varying capsule sizes that you can fill using the automatic capsule fillers.

 Sizes of capsules

 Sizes of capsules

Which Support Equipment Will You Need Alongside the Automatic Capsule Filler?

Well, to have a complete production line, you must incorporate appropriate support equipment alongside the automatic capsule fillers.

Here are some of the support equipment that you must have in a complete production line.

Are there New Technologies in Automatic Capsule Filler Machines?

Yes, there are new technological advancements that you will have for the automatic capsule filler with time.

In that case, you will have particular advancements in technology, especially in the following areas.

  • Technology that Improves Performance, Efficiency, and Productivity

Some of the exciting technological advancements in improving performance efficiency and productivity include:

i. The colored screen on the human-machine interface that improves the configuration and monitoring experiences.

ii. Vacuum cleaning systems that will improve the automatic nature of cleaning the automatic capsule fillers.

iii. Variable frequency driving mechanisms that will improve and control speed of moving parts.

iv. Automated lubrication systems on the moving parts of the machine

v. Technology that Improves Machine as well as User Safety

Some of the technological advancements that you should consider to improve safety include:

i. Use of the transparent system and improving sensors to increase visibility and danger detection.

ii. Include alarm systems that go off to alert in case of unregulated operations.

iii. Incorporation of emergency switches for stopping the machine

How Do You Inspect and Verify the Quality of the Capsule Fillers?

When inspecting the quality of the capsule filler device, there are specific features you must look at.

If the features are right, then you will verify that the automatic capsule filler machine is of high quality.

Here are the main features that you have to pay close attention to during the inspection and verification process:

  • All the technical and functional requirements
  • All the operational specifications of the machine
  • Specifications on the control unit including features such as interface, output and needs.
  • Safety specifications of the machine
  • Power requirements of the machine

Which Documents do you need During the Inspection and Verification Process of Automatic capsule Filler?

Well, you must have particular documents when it comes to the verification process of the automatic capsule filler machine.

Here are the documents that you must have in your possession during this period.

· Factory Assessment Test Documentation

You will get this document from the supplier after performing proper tests on the automatic capsule filler while at the factory level.

· Installation Qualification Documentations

After the installation process, you will perform another test on the automatic capsule filler machine.

You will receive an IQ document as proof that the machine is in proper working condition.

· Operation Qualification Documentations

Finally, conducting further tests on how the machine works will earn you an OQ validation document.

You must be able to present these documents during the validation process of the automatic capsule filler machine.

How Much Does an Automatic Capsule Filler Cost?

The cost of purchasing the automatic capsule filling machine often varies broadly depending on different factors.

Some of the features that you should look at when determining the cost of the automatic capsule filler.

· Model of the Automatic Capsule Filling Machine

It is the most significant determinant that you have to pay close attention to when looking at the price.

In many cases, when looking at the model, you should consider the following technical specifications.

i. Key features

ii. Technology

iii. Production capacity

iv. Working principle

v. Parts and components

vi. Dimensions among others

· Quality of the Encapsulation Machine

The higher the quality of the machine, the higher the cost of the same machine.

· The reputation of the Machine Manufacturer

A manufacturer with very high reputation levels often has highly-priced machines die to their efficiency.

With this information, you can be able to understand the price game and know where the price range falls.

Apart from that, you must also look for a supplier who will offer technical support for transport and installation on the price.

Do You Offer Technical Support to Your Automatic Capsule Filler Machine Customers?

Absolutely, we do offer technical support to our customers upon their request.

It is our responsibility to ensure that our customers enjoy every bit of using the machine.

It is the reason why we train your personnel on how to handle the machine on various occasions.

We also conduct frequent visits to your factory to ensure that everything is according to the right specifications.

At What Speed Does an Automatic capsule Filler Operate?

The speed at which the automatic capsule filler machine operates depends on the type of device you are working with.

You will know the speed by looking at the number of capsules an automatic capsule filler fills at a particular time.

Fully automatic capsule fillers can maintain a speed of 60 rpm.

You can either adjust it to be higher or lower following your production or filling specifications.

For instance, you can have an automatic capsule filling machine capable of filling, 200,000 capsules in an hour.

Do You Need Special Training to Operate an Automatic Capsule Filler Machine?

Absolutely, you must have specialized training when it comes to the operations of the automatic capsule filling machine.

Despite the automatic nature, you must have particular knowledge on how to configure the machine.

In case of any problems, you must also have proper knowledge of how you will troubleshoot the machine.

You must also take your staff through proper training procedures to avoid the possibility of making mistakes.

How Can You Use an Automatic Capsule Filling Machine to Skyrocket Your Business?

There are specific considerations that you must take into account to skyrocket your capsule filling business.

Here are the main factors that will elevate your business if you take them seriously.

  • Using very high-quality automatic capsule filling machines that you can rely on to boost your production process.
  • Considering the latest form of technology in the automatic capsule filler machine during the purchasing process.
  • Having proper knowledge on how to operate the automatic capsule fillers on different levels.
  • Proper installation of the automatic capsule filler machine especially by following all the instructions.
  • Considering the future prospects on the operation of the automatic capsule filler machines
  • Performing frequent tests and troubleshooting the automatic capsule filler machine
  • Hiring competent personnel with the ability to operate the machine efficiently
  • Keep in touch with the automatic softgel machine manufacturer for any form of updates
  • Ensuring that your automatic capsule filling machine is in compliance with the international quality standards.
  • Doing further research and exploring more options for improving the filling process of the capsules.

Can I Use an Automatic Capsule Filler Machine to fill Liquids and Sticky Powders?

Yes, you are free to use the soft gel encapsulation machine in filling different types of liquids and sticky powders.

It is capable of encapsulating liquids, semi-solids, and suspensions into the soft gel shell to form capsules.

What is the Maintenance Process of Automatic Capsule Fillers?

Performing frequent and proper maintenance of the automatic capsule filler machine increases efficiency and durability.

After every operation in a day, you must ensure that you clean the machine very well.

Apart from that, you must also lubricate all the moving parts on the machine to reduce friction.

Regularly, you must also replace the worn-out parts as well as the filters of the machine.

How Do You Troubleshoot an Automatic Capsule Filler?

You will use the troubleshooting method to identify any problems that may derail proper machine functions.

Some of the problems you might identify by using the automatic capsule filler machine include:

 Softgel encapsulation machine

 Softgel encapsulation machine

1) The inability of Capsule to Flow into the Magazine

The leading cause of this problem can slow operation speed, incorrect positioning of baffle plates, and damaged magazines and capsules.

You can sort it out by removing the damaged capsules and then making proper adjustments on operation speed.

Apart from that, you should also consider replacing the damaged magazines and position baffle plates well.

2) Damaged Capsules on Loading

The main contributor to this problem can be the incorrect rectifier alignment block and bushes of the machine.

You will engage the alignment gauge in aligning the rectifier bushes and blocks to avoid the above problems.

3) Failure of Capsules to Separate

It can be due to insufficient vacuum pressure that cannot eliminate the caps off the empty capsules.

Apart from that, you may have leaking filters that contribute to vacuum low pressure.

You can fix it by replacing filters as well as the entire vacuum system with proper vacuum systems.

4) Failure to Achieve Right Weight

You might also fail to get to the right weight if capsules due to insufficient dosing.

It can be as a result of insufficient powder flow or insufficient binding of the slug.

You can sort this out by ensuring the proper binding of the slug and clearing the powder flow passage.

Do You Provide Support in Installation and Commissioning of Automatic Capsule Fillers?

Absolutely, we will provide you with the necessary support of transporting, installing, and commissioning of the machine.

It is part of the after-sales services we offer to our customers to ensure they are appropriately set up to begin working.

Apart from that, we will also offer technical support on repairs and maintenance of the automatic capsule fillers.

It involves training part of the technicians on your team on how to troubleshoot and handle any mechanical problems.

At SaintyCo, we design and manufacture a range of automatic capsule filling machines.

Depending on your production capacity and types of capsules, SaintyCo offers a perfect solution for you.

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